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2009 TOYOTA HIGHLANDER

2.7L I4•FWD•AUTOMATIC•gas•1AR-FE
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Factory-verified torque specsnone yet for this vehicle

No torque value on this vehicle has been checked by hand yet. The full list below is estimated.

Common jobs labor hours, estimates

Brake Pads - Front1Brake Rotor - Front Single0.8Oil Change0.3Alternator1.8Starter Solenoid1.5Water Pump2.3Thermostat1.2Timing Chain6.5Tire Rotation0.5Wheel Alignment1Transmission Service1.5Automatic Transmission Fluid and Filter Change1.5Spark Plugs0.8Ignition Coils - All2

Fluids & battery

A/C RefrigerantR-134a24 oz
Brake FluidDOT 30.9 qt
CoolantToyota Super Long Life Coolant (red)7.4 qt
Engine Oil5W-30 synthetic blend4.6 qt
Power SteeringElectric power steering (no fluid)
Automatic TransmissionToyota WS ATF8.6 qt
Washer FluidWindshield washer fluid5.3 qt
BatteryGroup 35 · Lead Acid500 CCA

Codes, recalls, maintenance

Every job on this vehicle, A to Z 686 pages
100K Servicelabor30K Servicelabor60K Servicelabor90K ServicelaborA/C RefrigerantfluidABS ModulelaborABS ModuletorqueABS PumplaborABS PumptorqueABS Tone RingtorqueABS Tone Ring - FrontlaborABS Tone Ring - RearlaborABS Wheel Speed Sensor - FrontlaborABS Wheel Speed Sensor - FronttorqueABS Wheel Speed Sensor - RearlaborABS Wheel Speed Sensor - ReartorqueAC AccumulatorlaborAC AccumulatortorqueAC Clutch CoillaborAC Clutch CoiltorqueAC CompressorlaborAC CompressortorqueAC Compressor ClutchlaborAC Compressor ClutchtorqueAC Compressor Oil AddlaborAC Compressor Oil AddtorqueAC CondenserlaborAC CondensertorqueAC EvaporatorlaborAC EvaporatortorqueAC Expansion Valve (TXV)laborAC Expansion Valve (TXV)torqueAC High Pressure SwitchlaborAC High Pressure SwitchtorqueAC Hose - High SidelaborAC Hose - High SidetorqueAC Hose - Low SidelaborAC Hose - Low SidetorqueAC Hose AssemblylaborAC Hose AssemblytorqueAC Low Pressure SwitchlaborAC Low Pressure SwitchtorqueAC Orifice TubelaborAC Orifice TubetorqueAC Pressure SensorlaborAC Pressure SensortorqueAC Receiver/DrierlaborAC Receiver/DriertorqueAC RechargelaborAC RechargetorqueAC System DiagnosislaborAir FilterlaborAirbag - DriverlaborAirbag - PassengerlaborAirbag - SidelaborAirbag Module/ComputerlaborAlternatorlaborAlternatortorqueAlternator BeltlaborAlternator BelttorqueAmplifierlaborAntennalaborArmrestlaborAutomatic TransmissionfluidAutomatic Transmission Fluid and Filter ChangelaborAxle Seal - FrontlaborAxle Seal - FronttorqueBackup CameralaborBall Joint - LowerlaborBall Joint - LowertorqueBatterylaborBatterytorqueBattery Cable - NegativelaborBattery Cable - NegativetorqueBattery Cable - PositivelaborBattery Cable - PositivetorqueBattery Cables - BothlaborBattery Cables - BothtorqueBattery TerminallaborBattery TerminaltorqueBattery TestlaborBlend Door ActuatorlaborBlend Door ActuatortorqueBlower MotorlaborBlower MotortorqueBlower Motor Control ModulelaborBlower Motor ResistorlaborBrake Bleed - All FourlaborBrake Bleed - All FourtorqueBrake BoosterlaborBrake BoostertorqueBrake Booster Check ValvelaborBrake Booster Check ValvetorqueBrake Caliper - FrontlaborBrake Caliper - FronttorqueBrake Caliper - RearlaborBrake Caliper - ReartorqueBrake Caliper BrackettorqueBrake Caliper Bracket - FrontlaborBrake Caliper Bracket - RearlaborBrake Caliper Rebuild - FrontlaborBrake Caliper Rebuild - FronttorqueBrake Caliper Rebuild - RearlaborBrake Caliper Rebuild - ReartorqueBrake Caliper Slide PinstorqueBrake FluidfluidBrake Fluid FlushlaborBrake Fluid FlushtorqueBrake Hose - FrontlaborBrake Hose - FronttorqueBrake Hose - RearlaborBrake Hose - ReartorqueBrake Light SwitchlaborBrake Light SwitchtorqueBrake Line - SinglelaborBrake Line - SingletorqueBrake Lines - Complete SetlaborBrake Lines - Complete SettorqueBrake Master CylinderlaborBrake Master CylindertorqueBrake Master Cylinder RebuildlaborBrake Master Cylinder RebuildtorqueBrake Pads - FrontlaborBrake Pads - FronttorqueBrake Pads - RearlaborBrake Pads - ReartorqueBrake Pads and Rotors - FrontlaborBrake Pads and Rotors - FronttorqueBrake Pads and Rotors - RearlaborBrake Pads and Rotors - ReartorqueBrake Proportioning ValvelaborBrake Proportioning ValvetorqueBrake Rotor - Front SinglelaborBrake Rotor - Front SingletorqueBrake Rotor - Rear SinglelaborBrake Rotor - Rear SingletorqueBrake Rotors - Front PairlaborBrake Rotors - Front PairtorqueBrake Rotors - Rear PairlaborBrake Rotors - Rear PairtorqueBumper Cover - FrontlaborBumper Cover - RearlaborBumper Reinforcement - FrontlaborBumper Reinforcement - RearlaborCabin Air FilterlaborCabin Air FiltertorqueCaliper Slide Pins - FrontlaborCaliper Slide Pins - RearlaborCamshaft Position SensorlaborCamshaft R&RlaborCarpetlaborCatalytic Converter - Direct FitlaborCatalytic Converter - Direct FittorqueCatalytic Converter - UniversallaborCatalytic Converter - UniversaltorqueCenter ConsolelaborCharcoal CanisterlaborCharging System TestlaborCheck Engine Light DiagnosislaborClimate Control ModulelaborClimate Control ModuletorqueClock SpringlaborCoil Spring - FrontlaborCoil Spring - FronttorqueCoil Spring - RearlaborCoil Spring - ReartorqueCoil Springs - Front PairlaborCoil Springs - Front PairtorqueCoil Springs - Rear PairlaborCoil Springs - Rear PairtorqueCombination SwitchlaborCompression TestlaborConnecting Rod BearingslaborControl Arm Bushing - Front LowerlaborControl Arm Bushing - Front LowertorqueControl Arm Bushing - RearlaborControl Arm Bushing - ReartorqueCoolantfluidCoolant Bypass PipelaborCoolant Bypass PipetorqueCoolant FlushlaborCoolant FlushtorqueCoolant ReservoirlaborCoolant ReservoirtorqueCoolant Temperature SensorlaborCoolant Temperature SensortorqueCooling Fan AssemblylaborCooling Fan AssemblytorqueCooling Fan ClutchlaborCooling Fan ClutchtorqueCooling Fan MotorlaborCooling Fan MotortorqueCooling Fan RelaylaborCooling Fan RelaytorqueCooling System Pressure TestlaborCrankshaft Position SensorlaborCrankshaft R&RlaborCV Axle - FrontlaborCV Axle - FronttorqueCV Axles - Front PairlaborCV Axles - Front PairtorqueCV Boot - InnerlaborCV Boot - InnertorqueCV Boot - OuterlaborCV Boot - OutertorqueCylinder Head R&RlaborCylinder Head ResurfacelaborDash PadlaborDashboardlaborDiagnostic ScanlaborDifferential Cover GasketlaborDifferential Pinion SeallaborDifferential Rebuild - RearlaborDifferential Rebuild - ReartorqueDifferential ServicelaborDimmer SwitchlaborDoor Check/StoplaborDoor GlasslaborDoor Handle - ExteriorlaborDoor Handle - InteriorlaborDoor HingelaborDoor Lock Actuator - FrontlaborDoor Lock Actuator - RearlaborDoor PanellaborDoor ShelllaborDoor SkinlaborDoor WeatherstriplaborDownpipelaborDownpipetorqueDrivability DiagnosislaborEGR TubelaborEGR TubetorqueEGR ValvelaborEGR ValvetorqueElectrical DiagnosislaborElectronic Parking Brake MotorlaborElectronic Parking Brake MotortorqueEmissions InspectionlaborEngine Mount - FrontlaborEngine Mount - FronttorqueEngine Mount - RearlaborEngine Mount - ReartorqueEngine Mount - StrutlaborEngine Mount - Torque AxislaborEngine Mounts - AlllaborEngine Mounts - AlltorqueEngine OilfluidEngine Oil CoolerlaborEngine Oil CoolertorqueEngine R&RlaborEngine RebuildlaborEVAP Purge ValvelaborEVAP Vent ValvelaborExhaust ClamplaborExhaust ClamptorqueExhaust Gasket - FrontlaborExhaust Gasket - FronttorqueExhaust Gasket - RearlaborExhaust Gasket - ReartorqueExhaust HangerslaborExhaust HangerstorqueExhaust ManifoldlaborExhaust ManifoldtorqueExhaust Manifold GasketlaborExhaust Manifold GaskettorqueExhaust Manifold StudslaborExhaust Manifold StudstorqueExhaust Pipe - Rear SectionlaborExhaust Pipe - Rear SectiontorqueExhaust TiplaborExhaust TiptorqueFan Belt ReplacementlaborFan Belt ReplacementtorqueFenderlaborFender LinerlaborFlex PipelaborFlex PipetorqueFlexplatelaborFloor Mat HookslaborFluid Leak DiagnosislaborFog Light AssemblylaborFog Light BulblaborFreeze Plug - SinglelaborFreeze Plugs - AlllaborFront Brake Pad ReplacementlaborFront Brake Pad ReplacementtorqueFront Main SeallaborFront PipelaborFront PipetorqueFront Struts - PairlaborFront Struts - PairtorqueFront Suspension RebuildlaborFront Suspension RebuildtorqueFuel CaplaborFuel Filler NecklaborFuel Filler NecktorqueFuel FilterlaborFuel FiltertorqueFuel Filter - In-TanklaborFuel Filter - In-TanktorqueFuel Injection System Diagnostics and TroubleshootinglaborFuel Injector - SinglelaborFuel Injector - SingletorqueFuel Injector CleaninglaborFuel Injector CleaningtorqueFuel Injectors - AlllaborFuel Injectors - AlltorqueFuel Level SensorlaborFuel Line - High PressurelaborFuel Line - High PressuretorqueFuel Line - ReturnlaborFuel Line - ReturntorqueFuel Line and Filter ServicelaborFuel Pressure RegulatorlaborFuel Pressure RegulatortorqueFuel PumplaborFuel PumptorqueFuel Pump ModulelaborFuel Pump ModuletorqueFuel Pump RelaylaborFuel Pump RelaytorqueFuel RaillaborFuel RailtorqueFuel TanklaborFuel TanktorqueFuel Tank StraplaborFull Engine Tune-UplaborFull Engine Tune-UptorqueFuse Box - Engine BaylaborFuse Box - InteriorlaborGenerator Service and RebuildlaborGlove BoxlaborGlove Box LatchlaborGrillelaborHarmonic BalancerlaborHead Gasket - SinglelaborHead Gasket - SingletorqueHead Gaskets - BothlaborHead Gaskets - BothtorqueHeadlight AssemblylaborHeadlight Bulb - SinglelaborHeadlight Bulbs - PairlaborHeadlight SwitchlaborHeadlinerlaborHeated Seat ModulelaborHeater Control ValvelaborHeater Control ValvetorqueHeater CorelaborHeater CoretorqueHeater HoseslaborHeater HosestorqueHID BallastlaborHigh Pressure Fuel PumplaborHoodlaborHood HingelaborHood LatchlaborHood Release CablelaborHood StrutlaborHornlaborHorn RelaylaborHVAC Control PanellaborHVAC Control PaneltorqueIdle Air Control ValvelaborIdler PulleylaborIgnition Coil - SinglelaborIgnition Coils - AlllaborIgnition Control ModulelaborIgnition Lock CylinderlaborIgnition SwitchlaborIgnition Timing AdjustmentlaborInstrument ClusterlaborInstrument Cluster ServicelaborIntake ManifoldlaborIntake ManifoldtorqueIntake Manifold GasketlaborIntake Manifold GaskettorqueIntermediate PipelaborIntermediate PipetorqueKnock SensorlaborKnuckle/Spindle - FrontlaborKnuckle/Spindle - FronttorqueKnuckle/Spindle - RearlaborKnuckle/Spindle - ReartorqueLateral ArmlaborLateral ArmtorqueLeak-Down TestlaborLED Headlight ModulelaborLifter - SinglelaborLifters/Tappets - AlllaborLiftgatelaborLiftgate MotorlaborLiftgate StrutlaborLimited Slip Clutch PacklaborLimited Slip Clutch PacktorqueLong Block ReplacementlaborLower Control Arm - FrontlaborLower Control Arm - FronttorqueLower Control Arm - RearlaborLower Control Arm - ReartorqueMain BearingslaborMain RelaylaborManifold Absolute Pressure SensorlaborMass Air Flow SensorlaborMode Door ActuatorlaborMode Door ActuatortorqueMufflerlaborMufflertorqueNeutral Safety SwitchlaborNoise DiagnosislaborO2 Sensor - DownstreamlaborO2 Sensor - DownstreamtorqueO2 Sensor - UpstreamlaborO2 Sensor - UpstreamtorqueO2 Sensors - AlllaborO2 Sensors - AlltorqueOil ChangelaborOil ChangetorqueOil Level SensorlaborOil Pan GasketlaborOil Pan GaskettorqueOil Pan ReplacementlaborOil Pressure SensorlaborOil PumplaborOil Separator/PCVlaborOverdrive SolenoidlaborParking Brake ActuatorlaborParking Brake ActuatortorqueParking Brake CablelaborParking Brake CabletorqueParking Brake ShoeslaborParking Brake ShoestorquePCV ValvelaborPedal PadslaborPiston - SinglelaborPiston Rings - AlllaborPistons - AlllaborPower Antenna MotorlaborPower Mirror MotorlaborPower Seat MotorlaborPower SteeringfluidPower Steering Fluid FlushtorquePower Steering Hose - High PressuretorquePower Steering Hose - ReturntorquePower Steering PumptorquePower Steering Pump PulleytorquePower Steering RacklaborPower Steering RacktorquePower Steering ReservoirtorquePower Window Motor - FrontlaborPower Window Motor - RearlaborPower Window Regulator - FrontlaborPower Window Regulator - RearlaborPre-Purchase InspectionlaborPressure PlatelaborQuarter GlasslaborQuarter PanellaborRack and Pinion BootslaborRack and Pinion BootstorqueRadiatorlaborRadiatortorqueRadiator CaplaborRadiator CaptorqueRadiator Hose - LowerlaborRadiator Hose - LowertorqueRadiator Hose - UpperlaborRadiator Hose - UppertorqueRadiator Hoses - BothlaborRadiator Hoses - BothtorqueRadiator Removal and ServicelaborRadiator Removal and ServicetorqueRadio/Head UnitlaborRadius ArmlaborRadius ArmtorqueRadius Arm BushinglaborRadius Arm BushingtorqueRear Main SeallaborRear Shocks - PairlaborRear Shocks - PairtorqueRear Suspension ServicelaborRear Suspension ServicetorqueRear WindowlaborRearview MirrorlaborRecirculation Door ActuatorlaborRecirculation Door ActuatortorqueRelay - GenericlaborResonatorlaborResonatortorqueRing and PinionlaborRing and PiniontorqueRocker Arms - AlllaborRocker PanellaborSeat - FrontlaborSeat - RearlaborSeat BeltlaborSeat Belt BucklelaborSeat Belt PretensionerlaborSeat CoverlaborSeat FoamlaborSeat Heater ElementlaborSeat TracklaborSerpentine BeltlaborSerpentine BelttorqueSerpentine Belt TensionerlaborShift CablelaborShift ForklaborShift LinkagelaborShift Solenoid - SinglelaborShift Solenoids - AlllaborShifter BootlaborShifter KnoblaborShock Absorber ReplacementlaborShock Absorber ReplacementtorqueShort Block ReplacementlaborSide Mirror AssemblylaborSide Mirror GlasslaborSpark Plug WireslaborSpark Plug WirestorqueSpark PlugslaborSpark PlugstorqueSpeaker - DashlaborSpeaker - DoorlaborSpeedometerlaborStarterlaborStartertorqueStarter SolenoidlaborStarter SolenoidtorqueState InspectionlaborSteering Angle SensorlaborSteering Angle SensortorqueSteering ColumnlaborSteering ColumntorqueSteering CouplerlaborSteering CouplertorqueSteering DamperlaborSteering DampertorqueSteering Shaft - IntermediatelaborSteering Shaft - IntermediatetorqueSteering Shaft - UpperlaborSteering Shaft - UppertorqueSteering WheellaborSteering WheeltorqueSteering Wheel CoverlaborStrut Assembly - FrontlaborStrut Assembly - FronttorqueStrut Assembly - RearlaborStrut Assembly - ReartorqueStrut BearinglaborStrut BearingtorqueStrut Mount - FrontlaborStrut Mount - FronttorqueStrut Mount - RearlaborStrut Mount - ReartorqueSubframelaborSubframetorqueSubframe BushinglaborSubframe BushingtorqueSubwooferlaborSun VisorlaborSunroof MotorlaborSunroof SwitchlaborSway Bar - FrontlaborSway Bar - FronttorqueSway Bar - RearlaborSway Bar - ReartorqueSway Bar Bushing - FrontlaborSway Bar Bushing - FronttorqueSway Bar Bushing - RearlaborSway Bar Bushing - ReartorqueSway Bar Link - FrontlaborSway Bar Link - FronttorqueSway Bar Link - RearlaborSway Bar Link - ReartorqueSway Bar Links - Front PairlaborSway Bar Links - Front PairtorqueSynchros - AlllaborSynchros - Single GearlaborTail Light AssemblylaborTail Light BulblaborTail PipelaborTail PipetorqueThermostatlaborThermostattorqueThermostat HousinglaborThermostat HousingtorqueThird Brake LightlaborThrottle BodylaborThrottle BodytorqueThrottle Position SensorlaborThrow-Out BearinglaborTie Rod AssemblylaborTie Rod AssemblytorqueTie Rod End - InnerlaborTie Rod End - InnertorqueTie Rod End - OuterlaborTie Rod End - OutertorqueTie Rods - Both SideslaborTie Rods - Both SidestorqueTiming ChainlaborTiming ChaintorqueTiming Chain GuidelaborTiming Chain GuidetorqueTiming Chain KitlaborTiming Chain KittorqueTiming Chain TensionerlaborTiming Chain TensionertorqueTire BalancelaborTire Mount and BalancelaborTire RotationlaborTorque ConverterlaborTorque Converter Clutch SolenoidlaborTPMS RelearnlaborTPMS SensorlaborTrailing ArmlaborTrailing ArmtorqueTrailing Arm BushinglaborTrailing Arm BushingtorqueTransmission Control ModulelaborTransmission Cooler LineslaborTransmission FilterlaborTransmission Filter and FluidlaborTransmission Fluid ChangelaborTransmission Fluid ChangetorqueTransmission FlushlaborTransmission Input Shaft BearinglaborTransmission MountlaborTransmission MounttorqueTransmission Oil CoolerlaborTransmission Oil CoolertorqueTransmission Output Shaft BearinglaborTransmission Pan GasketlaborTransmission R&R - AutomaticlaborTransmission Range SensorlaborTransmission Rebuild - AutomaticlaborTransmission ServicelaborTransmission Speed Sensor - InputlaborTransmission Speed Sensor - OutputlaborTrunk/Liftgate ActuatorlaborTune-Up - MajorlaborTune-Up - MinorlaborTurn Signal Bulb - FrontlaborTurn Signal Bulb - RearlaborTurn Signal SwitchlaborU-JointlaborU-JointtorqueUpper Control Arm - RearlaborUpper Control Arm - ReartorqueValve AdjustmentlaborValve BodylaborValve Cover Gasket - SinglelaborValve Cover Gasket - SingletorqueValve Cover Gaskets - BothlaborValve Cover Gaskets - BothtorqueValve Job - CompletelaborValve SealslaborValve Spring - SinglelaborValve Springs - AlllaborVariable Valve Timing ActuatorlaborVoltage RegulatorlaborVVT Solenoid - SinglelaborVVT Solenoids - AlllaborWasher FluidfluidWasher PumplaborWasher ReservoirlaborWater PumplaborWater PumptorqueWheel AlignmentlaborWheel Bearing - Press-In FrontlaborWheel Bearing - Press-In FronttorqueWheel Bearing - Press-In RearlaborWheel Bearing - Press-In ReartorqueWheel Bearing Hub - FrontlaborWheel Bearing Hub - FronttorqueWheel Bearing Hub - RearlaborWheel Bearing Hub - ReartorqueWheel Stud - FrontlaborWheel Stud - RearlaborWheel StudstorqueWindow Motor and Regulator - FrontlaborWindow Motor and Regulator - RearlaborWindshieldlaborWindshield MoldinglaborWiper Blade ReplacementlaborWiper LinkagelaborWiper Motor - FrontlaborWiper Motor - RearlaborWiper Switchlabor
Full specs
5-Year Cost of Ownership
$12,589 maintenance + known platform issues
~$2,518/yr · 210¢/mile equivalent · $5,843 maintenance + $6,046 expected platform issues
Compare this engine
vs
2.5L I4 Hybrid
vs
3.5L V6

Common Problems & Known Issues

The 2009 Highlander is generally solid, but the 3.5L V6 has a serious oil consumption defect that can grenade engines, and all models share transmission cooler line and mount issues that need proactive attention.

3.5L V6 Excessive Oil Consumption / Engine Failure

Common · high severity
Typical onset: 80,000-150,000 mi
Symptoms: Blue smoke from exhaust on cold start or acceleration, Burning 1+ quart of oil every 1,000 miles, Check engine light with misfire codes (P0300-P0306), Knocking or ticking noise from engine if oil starvation occurs, Catastrophic engine failure if oil level not monitored closely
Fix: Root cause is defective piston rings from 2007-2009 production. Toyota had a warranty enhancement (ZE3) but it expired. Proper fix requires engine rebuild with updated pistons/rings (35-45 hours) or short block replacement (30-40 hours). Some owners limp along adding oil constantly until failure.
Estimated cost: $5,500-8,500

Transmission Oil Cooler Line Leak

Common · medium severity
Typical onset: 100,000-160,000 mi
Symptoms: Transmission fluid dripping near radiator or under engine, Pink or red fluid puddles on driveway, Transmission slipping or delayed engagement if fluid level drops, Low fluid on dipstick check
Fix: Steel cooler lines rust through where they pass near subframe or connect to radiator. Must replace lines (OEM or aftermarket stainless upgrades available). Labor is 2-3 hours due to access under vehicle and flushing system. Inspect closely during any service — catching early prevents transmission damage.
Estimated cost: $400-700

Rear Transmission Mount Failure

Common · low severity
Typical onset: 90,000-140,000 mi
Symptoms: Clunk or thud when shifting from Park to Drive or Reverse, Vibration through floor or steering wheel at idle in Drive, Excessive engine movement visible when revving in Park, Rougher than normal gear changes
Fix: Rubber mount separates or tears, allowing powertrain to shift excessively. Replacement is straightforward — support transmission with jack, remove 4-6 bolts, swap mount (1.5-2 hours). Inspect front mount at same time as it often fails within 20k miles after rear.
Estimated cost: $250-450

Front Strut Mount Bearing Noise

Occasional · low severity
Typical onset: 70,000-120,000 mi
Symptoms: Clunking or popping from front end over bumps, Grinding or creaking when turning steering wheel while stopped, Steering wheel doesn't return to center smoothly, Uneven tire wear on inside edges
Fix: Upper strut mount bearings wear out, especially in cold climates or with heavy loads. Replace mounts in pairs during strut replacement or separately if struts still good (2-2.5 hours per side including alignment). Always do alignment after — this affects camber/caster.
Estimated cost: $400-650

VVT-i Cam Gear Oil Line Leak (3.5L V6)

Occasional · medium severity
Typical onset: 120,000-180,000 mi
Symptoms: Oil seeping from timing cover area on front of engine, Rough idle or hesitation on cold start, Check engine light with P0010/P0020 (VVT system performance), Oily residue visible on front of engine below valve covers
Fix: O-rings on variable valve timing oil supply lines harden and leak. Requires removing front timing cover to access (8-12 hours). While in there, smart shops replace cam seals, crank seal, and water pump. Not urgent if leak is slow but will worsen and can trigger VVT codes.
Estimated cost: $1,200-2,000

Evaporative Emissions Charcoal Canister Failure

Occasional · low severity
Typical onset: 90,000-150,000 mi
Symptoms: Check engine light with P0446 or P0441 (EVAP system codes), Difficulty filling gas tank — pump shuts off repeatedly, Fuel smell near rear of vehicle, Hissing sound when opening fuel cap
Fix: Charcoal canister under vehicle near fuel tank clogs or cracks, often from water intrusion or fuel contamination. Replace canister and inspect all EVAP lines/valves (1.5-2 hours). Not safety-critical but will fail emissions testing. Toyota redesigned part after 2009 — get updated version.
Estimated cost: $350-600
Owner tips
  • If you have the 3.5L V6, check oil level every 500 miles religiously — low oil WILL destroy the engine with no warning
  • Inspect transmission cooler lines annually after 80k miles; replace at first sign of surface rust to avoid tow bills
  • Use Toyota WS transmission fluid only — aftermarket equivalents cause shift issues in these 5-speeds
  • The 2.7L I4 is slow but bulletproof; the hybrid has battery longevity concerns but no oil consumption issues
Buy the 2.7L I4 or hybrid without hesitation; avoid the 3.5L V6 unless engine has already been rebuilt with updated parts or you enjoy checking dipsticks obsessively.
AI-assisted summary drawn from NHTSA recall data, our labor-times database, and platform knowledge. Not a substitute for a pre-purchase inspection on a specific vehicle.
🔧 Built by master technician Chris Hackleman · Master Technician · 20+ years.
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