This procedure covers the replacement of a Tire Pressure Monitoring System (TPMS) sensor on a 2019-2024 Toyota RAV4 with the 2.5L I4 engine.

Warnings

Tools required

Parts

• TPMS sensor × 1 — 42607-0R020 or equivalent OEM
• TPMS valve core × 1 — Use OEM specification
• TPMS valve stem nut × 1 — Use OEM specification
• TPMS grommet/seal × 1 — Use OEM specification

Preparation

1. Park vehicle on level surface and engage parking brake
2. Place wheel chocks behind rear wheels if working on front, or front wheels if working on rear
3. Verify which wheel has the faulty TPMS sensor using vehicle display or TPMS diagnostic tool
4. Loosen wheel lug nuts 1/4 turn while wheel is still on ground
5. Have TPMS programming tool ready and verify it is compatible with 2019-2024 RAV4

Procedure

1. 1

   Raise and support vehicle
   Lift the vehicle using a floor jack at the appropriate jacking point nearest the wheel with the faulty sensor. Once raised, place a jack stand under the vehicle frame for safety. Remove the floor jack or leave as secondary support.
2. 2

   Remove wheel
   Remove the loosened lug nuts completely and set aside. Remove the wheel from the hub and place it face-down on the ground or on a tire mat to protect the finish.
   Torque spec

   Wheel Lug Nuts140 Nm (103 lb-ft)
3. 3

   Deflate tire completely
   Remove the valve cap from the TPMS sensor. Use a valve core removal tool to completely remove the valve core from the sensor stem. Allow all air to escape from the tire. Keep the valve core in a clean location if reusing.
4. 4

   Break tire bead
   Using tire spoons and proper technique, or a tire machine, break both beads of the tire away from the wheel rim. Work carefully around the area of the TPMS sensor to avoid damaging it during initial removal.
5. 5

   Remove tire from wheel
   Dismount the tire from the wheel using tire spoons or a tire machine. The TPMS sensor is located at the valve stem position. Work carefully to avoid bending or damaging the sensor during tire removal.
6. 6

   Remove old TPMS sensor
   From inside the wheel, remove the retaining nut securing the TPMS sensor to the wheel. The sensor is mounted through a hole in the wheel drop center. Carefully pull the sensor and grommet through the wheel from the outside. Note the orientation and seating position of the grommet for installation.
7. 7

   Install new TPMS sensor
   Install the new grommet/seal onto the new TPMS sensor stem. Insert the sensor through the valve hole in the wheel from the outside, ensuring the grommet seats properly against the wheel. From the inside of the wheel, thread on the new valve stem nut and tighten by hand, then snug with a wrench. Do not overtighten as the sensor body is plastic and can crack.
8. 8

   Reinstall tire on wheel
   Position the tire back onto the wheel, ensuring proper orientation if the tire is directional. Carefully work the tire beads back onto the wheel using tire spoons or a tire machine. Take care not to pinch or damage the new TPMS sensor during this process.
9. 9

   Seat tire beads and inflate
   Install the valve core into the new TPMS sensor and tighten securely. Inflate the tire to seat both beads properly on the wheel rim. Once beads are seated, inflate to the pressure specified on the driver door jamb placard (typically 35-36 PSI for RAV4). Verify no leaks around the valve stem using soapy water if needed.
10. 10

    Program TPMS sensor
    Using a compatible TPMS programming tool, follow the tool manufacturer's instructions to register the new TPMS sensor ID to the vehicle. This typically involves entering the sensor ID manually or using the tool's auto-learn function while the tool is held near the tire. Alternatively, drive the vehicle 10-15 minutes above 25 mph to allow automatic relearn if the vehicle supports this feature.
11. 11

    Reinstall wheel
    Lift the wheel onto the hub, aligning the holes with the studs. Install all lug nuts by hand, threading them on completely. Tighten lug nuts in a star pattern using a torque wrench to the specified torque.
    Torque spec

    Wheel Lug Nuts140 Nm (103 lb-ft)
12. 12

    Lower vehicle
    Remove the jack stand and carefully lower the vehicle to the ground using the floor jack. Once the vehicle weight is fully on the wheels, perform a final torque check on the lug nuts in a star pattern to ensure proper seating.

Reassembly

1. Reinstall valve stem cap on the new TPMS sensor
2. Store all tools and dispose of the old TPMS sensor properly if not returning for core charge

Verification

• Start the vehicle and verify that the TPMS warning light on the dashboard is no longer illuminated after 10-20 seconds
• Use the Multi-Information Display (MID) to check that all four tire pressures are reading correctly
• If TPMS light remains on, re-initiate the TPMS learning procedure using the vehicle settings menu or TPMS tool
• Test drive the vehicle for several minutes to confirm the system is functioning properly
• Verify tire pressure is at manufacturer specification using a manual gauge

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