The 2024 XC40 is too new for meaningful long-term failure data, but early patterns show software glitches, transmission cooler leaks, and concerning engine rebuild frequency that suggests potential internal wear issues on turbocharged variants — unusual for vehicles under warranty but documented in repair databases.
Transmission Oil Cooler Leaks
Occasional · medium severity
Typical onset: 20,000-50,000 mi
Symptoms: Transmission fluid pooling under vehicle, typically passenger side, Burnt smell or overheating transmission warnings, Slipping or harsh shifts if fluid level drops significantly
Fix: Replace transmission oil cooler and lines, flush system. 3-4 hours labor. Common on CMA platform shared with other Geely-owned brands.
Estimated cost: $800-1,400
Premature Engine Internal Wear (2.0L Turbo)
Rare · high severity
Typical onset: 30,000-60,000 mi
Symptoms: Excessive oil consumption (more than 1 qt per 1,000 mi), Metallic knocking or ticking from lower engine block, Low compression readings on cylinder testing, Metal particles in oil during analysis
Fix: Piston ring replacement, main/rod bearing service, or complete short block replacement in severe cases. 18-25 hours labor. Pattern suggests potential oil control ring issues or bearing clearance problems on small percentage of engines.
Estimated cost: $5,500-9,500
Software Glitches (Braking, Backup, Electrical)
Common · medium severity
Symptoms: Brake assist malfunction warnings on dash, Backup camera delayed or frozen screen, Infotainment system freezing or rebooting randomly, Collision avoidance false triggers or non-activation
Fix: Software reflash at dealer for recall-related items (free under recall). Non-recall software issues: 1-2 hours diagnostic/flash at $150-250/hr. Multiple TSBs issued, some require module replacement if reflash fails.
Estimated cost: $0-600
Transmission Mount Failure
Occasional · low severity
Typical onset: 40,000-70,000 mi
Symptoms: Clunking when shifting from Park to Drive/Reverse, Excessive vibration at idle in gear, Visible tearing or separation of rubber mount material
Fix: Replace transmission mount. 1.5-2 hours labor. Hydraulic mount design tends to fail earlier than traditional rubber mounts.
Estimated cost: $350-550
Fuel Filter Clogging (Premature)
Occasional · medium severity
Typical onset: 25,000-45,000 mi
Symptoms: Hesitation or stumbling under acceleration, Rough idle or hard starting after sitting, Reduced fuel economy, Check engine light with fuel pressure codes (P0087, P0088)
Fix: Replace fuel filter assembly. 1-1.5 hours labor. Some batches appear to have undersized or poor-quality filter media. Check for TSB updates.
Estimated cost: $250-450
Owner tips
Check oil level every 1,000 miles during first 60k — consumption patterns emerge early on affected engines
Keep all software recalls current; brake module issues can affect ABS and stability control operation
Use top-tier fuel to minimize fuel filter contamination issues; premium required on turbo models regardless
Document any transmission fluid leaks immediately while under warranty — cooler failures can damage transmission if ignored
Too early to recommend used — wait for 2021-2022 models with proven track records; the engine rebuild frequency on a 2024 is a red flag suggesting unresolved quality control issues.
AI-assisted summary drawn from NHTSA recall data, our labor-times database, and platform knowledge. Not a substitute for a pre-purchase inspection on a specific vehicle.
Fitment notes: AGM battery required for start-stop system; located in engine compartment
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Control Modules — 2024 Volvo XC40
Every control module on the 2019-2026 Volvo XC40 — where it lives, replacement time, and what it takes to program a replacement. Modules marked dealer / factory tool won't work after a part swap alone — budget for programming.
Battery Energy Control Module (BECM)2.5 hr R&Rdealer / factory tool +1.5 hr▸ programming details
📍 Under rear cargo floor, integrated with high-voltage battery pack
⚠️ Memory seat settings; most aftermarket tools can code; multiple modules if both seats are powered
Aftermarket tool coverage varies by software version and vehicle build — treat "aftermarket tool" rows as "usually possible" and verify against your tool maker's coverage list before promising a customer. Spot a wrong location or hour? Tell us — corrections ship fast here.
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2024 C40BEV, 2022-2025 S90, V90CC, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40, and EX40 vehicles. The rearview camera image may not display when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."
Consequence: A rearview camera image that does not display reduces the driver's view behind the vehicle, increasing the risk of a crash.
Remedy: The software will be updated by a dealer or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed February 24, 2026. Owners may contact Volvo Car’s customer service at 1-800-458-1552. Volvo Car's number for this recall is R10333. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning February 16, 2026. This recall replaces previous NHTSA recall number 25V282. Vehicles previously repaired under recall 25V282 will need to have the new remedy performed.
SERVICE BRAKES, HYDRAULIC:POWER ASSIST:ELECTRIC:CONTROL MODULE:SOFTWARE · 25V392000
2025-06-12
Volvo Car USA, LLC (Volvo Car) is recalling certain 2023 Volvo C40 BEV, 2025 EC40, 2023-2024 XC40 BEV, 2020-2026 XC90 PHEV, 2022-2026 XC60 PHEV, 2023-2025 S60 PHEV, 2024-2025 V60 PHEV, and 2025-2026 EX40 and 2025 S90 PHEV vehicles. In certain driving scenarios while coasting down a hill and using "B" mode or "One Pedal Drive," the vehicle may lose brake function.
Consequence: A loss of brake function increases the risk of a crash.
Remedy: Owners are advised not to use "B" Mode (for plug-in hybrid vehicles) or "One Pedal Drive" (for pure electric vehicles) until the repair has been completed. The brake module software will be updated over-the-air (OTA) or by a dealer, free of charge. Owner notification letters were mailed July 15, 2025. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10329.
BACK OVER PREVENTION:SOFTWARE · 25V282000
2025-05-08
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2025 S90, V90CC, C40, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40 and EX40 vehicles. The rearview camera image may not display when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."
Consequence: A rearview camera image that does not display reduces the driver's view of what is behind the vehicle, increasing the risk of a crash.
Remedy: The software will be updated by a dealer or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed June 27, 2025. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10320.
ELECTRICAL SYSTEM:SOFTWARE · 24V010000
2024-01-10
Volvo Car USA, LLC (Volvo Car) is recalling certain 2024 XC40 vehicles. A diagnostic error in the Central Electronic Module (CEM) software may cause the left rear turn signal indicator to not function.
Consequence: A nonfunctioning exterior turn signal may not notify other drivers of a turning vehicle, increasing the risk of a crash.
Remedy: The CEM software will be updated by a dealer or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed February 16, 2024. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10256.
Vehicle Info — 2024 Volvo XC40
Performance
Horsepower
194hp
Torque
221lb-ft
0–60 mph
7.3sec
Quarter mile
15.7sec
Top speed
112mph
Fuel economy (EPA)
City
24mpg
Highway
30mpg
Combined
26mpg
Fuel
Premium Gasoline
Capability & size
Towing capacity
3,500lb
Payload
1,000lb
Curb weight
3,650lb
Seating
5seats
EPA class
Small Sport Utility Vehicle 4WD
Wiper blades
First generation XC40 (2019-2025), consistent across model years
Size-standard part numbers — verify your connector type before buying. Rear blades are model-specific; check the package's vehicle list.
Fuel economy figures are EPA data via fueleconomy.gov (median across matching trims). Performance figures are compiled estimates for the 2024 Volvo XC40 2.0L Turbo I4 and can vary by trim.
🔧 Built by master technician Chris Hackleman · Master Technician · 20+ years.