The 2022 XC60 is still relatively young, but early patterns show Volvo's 2.0L T5/T6/T8 engines suffer from severe internal failures tied to piston ring design and low-tension oil control rings. These aren't high-mileage wear items—they're premature catastrophic failures happening well before 100k miles.
Catastrophic Engine Failure (Piston Ring / Cylinder Scoring)
Occasional · high severity
Typical onset: 30,000-80,000 mi
Symptoms: Excessive oil consumption (quart every 500-1,000 mi), Blue smoke on startup or acceleration, Loss of compression, rough idle, misfires, Complete engine seizure in worst cases
Fix: Full engine rebuild or short block replacement required. Pistons, rings, cylinder honing at minimum; often crankshaft and bearings damaged from oil starvation. 25-35 labor hours for teardown, machine work, and reassembly. Some cases covered under extended warranty or goodwill, but many owners left holding the bag.
Estimated cost: $8,000-15,000
Transmission Oil Cooler Failure
Common · high severity
Typical onset: 40,000-70,000 mi
Symptoms: Transmission fluid in coolant or vice versa (strawberry milkshake appearance), Overheating transmission or engine, Harsh shifts or transmission slipping, Coolant loss without external leaks
Fix: Replace transmission oil cooler, flush both cooling and transmission systems, sometimes requires transmission rebuild if contamination occurred. 6-10 hours labor depending on contamination severity. Aisin 8-speed units are less tolerant of coolant contamination than older transmissions.
Estimated cost: $1,800-5,500
Engine Control Module (ECM) Software Faults
Occasional · medium severity
Symptoms: Check engine light with multiple random codes, Limp mode activation, reduced power, No-start conditions intermittently, Erratic idle or throttle response
Fix: Software reflash via VIDA diagnostic system, sometimes requires ECM replacement if hardware fault. Covered under recall for some VINs, but many cases fall outside recall criteria. 1.5-3 hours for diagnosis and reflash; ECM replacement adds 2 hours.
Estimated cost: $200-1,500
Transmission Mount Failure
Common · low severity
Typical onset: 50,000-90,000 mi
Symptoms: Clunk when shifting from Park to Drive/Reverse, Vibration at idle, especially in Drive, Excessive driveline movement during acceleration
Fix: Replace transmission mount assembly. Volvo uses hydraulic mounts that fail prematurely due to heat from turbo/exhaust proximity. 2-3 hours labor, straightforward job but requires proper support of transmission.
Estimated cost: $400-700
Fuel Filter Clogging (B4/B5/B6 Engines)
Occasional · medium severity
Typical onset: 60,000-100,000 mi
Symptoms: Rough idle, hesitation under load, Hard starting when engine is hot, Loss of power at highway speeds, Fuel pump working overtime (audible whine)
Fix: Replace in-tank fuel filter assembly. Volvo doesn't list this as maintenance item, but filter clogs from ethanol fuels and debris. Requires fuel tank drop or pump access panel removal. 3-4 hours labor.
Estimated cost: $600-1,000
Front Seat Belt Retractor Failure
Rare · high severity
Symptoms: Seat belt fails to retract or extend smoothly, Belt locks up randomly during normal driving, Seat belt warning light stays illuminated, Complete failure to latch
Fix: Covered under recall for affected VINs. Replace seat belt retractor assembly, 1-1.5 hours per seat. Critical safety item—don't delay if you receive recall notice.
Estimated cost: $0-800
Owner tips
Monitor oil level religiously—check every 500 miles, especially on T5/T6 engines. Consumption before 60k miles is a red flag for impending engine failure.
Use only Volvo-spec oil (VCC RBS0-2AE) and change at 5,000-mile intervals regardless of service reminder. Extended intervals accelerate ring wear.
Flush transmission fluid at 60k miles even though Volvo calls it 'lifetime'—cooler failures contaminate fluid and destroy transmissions.
Keep records of any oil consumption complaints with dealer—builds case for goodwill assistance if engine fails out of warranty.
Hard pass unless you find a unicorn with documented engine replacement or solid extended warranty—the piston ring failures are a ticking time bomb that can leave you with a $12k repair on a 60k-mile car.
AI-assisted summary drawn from NHTSA recall data, our labor-times database, and platform knowledge. Not a substitute for a pre-purchase inspection on a specific vehicle.
Fitment notes: AGM battery required for start-stop system; located in cargo area
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Control Modules — 2022 Volvo XC60
Every control module on the 2018-2026 Volvo XC60 — where it lives, replacement time, and what it takes to program a replacement. Modules marked dealer / factory tool won't work after a part swap alone — budget for programming.
Battery Energy Control Module (BECM)2.5 hr R&Rsecurity gateway +2.0 hr▸ programming details
📍 Under rear cargo floor or center tunnel (PHEV/hybrid models)
🔧 VIDA with Volvo subscription
⚠️ T8 plug-in hybrid only; high-voltage system; special safety procedures required; battery management and charging system configuration
⚠️ Power seat memory and heating/cooling/massage functions; two modules (driver/passenger)
Aftermarket tool coverage varies by software version and vehicle build — treat "aftermarket tool" rows as "usually possible" and verify against your tool maker's coverage list before promising a customer. Spot a wrong location or hour? Tell us — corrections ship fast here.
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2024 C40BEV, 2022-2025 S90, V90CC, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40, and EX40 vehicles. The rearview camera image may not display when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."
Consequence: A rearview camera image that does not display reduces the driver's view behind the vehicle, increasing the risk of a crash.
Remedy: The software will be updated by a dealer or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed February 24, 2026. Owners may contact Volvo Car’s customer service at 1-800-458-1552. Volvo Car's number for this recall is R10333. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning February 16, 2026. This recall replaces previous NHTSA recall number 25V282. Vehicles previously repaired under recall 25V282 will need to have the new remedy performed.
BACK OVER PREVENTION:SOFTWARE · 25V282000
2025-05-08
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2025 S90, V90CC, C40, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40 and EX40 vehicles. The rearview camera image may not display when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."
Consequence: A rearview camera image that does not display reduces the driver's view of what is behind the vehicle, increasing the risk of a crash.
Remedy: The software will be updated by a dealer or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed June 27, 2025. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10320.
ELECTRICAL SYSTEM:SOFTWARE · 25V179000
2025-03-24 · EQ22001
Volvo Car USA, LLC (Volvo Car) is recalling certain 2020-2021 S90, 2020-2022 S60, V60, XC60, XC90, and 2022 V90 plug-in hybrid vehicles. The high-voltage battery may experience a short circuit within the battery module when the battery is fully charged and the vehicle is parked.
Consequence: A short circuit in a high-voltage battery increases the risk of a fire.
Remedy: Owners are advised not to charge their vehicles until the remedy has been completed. Dealers will inspect and replace the high-voltage battery module as necessary. In addition, dealers will update the software to monitor the battery. All repairs will be performed free of charge. Owner notification letters were mailed May 28, 2025. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10312.
STEERING · 23V001000
2023-01-05
Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2022 V60CC, XC60, and XC90 vehicles. During steering gear assembly, double screws may have been assembled on top of each other, which can cause a screw to fall into the gearbox housing.
Consequence: A screw inside the gearbox housing can cause the steering wheel to lock up and increase the risk of a crash.
Remedy: Dealers will replace the steering gear, free of charge. Owner notification letters are expected to be mailed March 1, 2023. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10213.
ENGINE AND ENGINE COOLING:ENGINE:ENGINE CONTROL MODULE (ECU/ECM) · 22V793000
2022-10-20
Volvo Car USA, LLC (Volvo Car) is recalling certain 2022-2023 S60, V60, S90L, XC60, and XC90 vehicles. An electronic control module (ECM) software error may prevent the combustion engine from starting, causing a loss of drive power.
Consequence: The vehicle may lose drive power as the high voltage battery is depleted, increasing the risk of a crash.
Remedy: Dealers will update the ECM software, free of charge. Owner notification letters are expected to be mailed December 8, 2022. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10198.
SEAT BELTS:FRONT:RETRACTOR · 21V682000
2021-09-01
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 XC40, XC 40 Recharge, V60CC, V90, V90CC, XC90, and 2021-2022 V60, XC60, S60 vehicles. The seat belt automatic locking retractors may deactivate early, which can prevent the child restraint system from securing properly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."
Consequence: An unsecured child restraint system can increase the risk of injury during a crash.
Remedy: Dealers will inspect and replace the seat belt assemblies, as necessary, free of charge. Owner notification letters were mailed October 13, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10111.
Size-standard part numbers — verify your connector type before buying. Rear blades are model-specific; check the package's vehicle list.
Fuel economy figures are EPA data via fueleconomy.gov (median across matching trims). Performance figures are compiled estimates for the 2022 Volvo XC60 2.0L Turbo Supercharged I4 and can vary by trim.
🔧 Built by master technician Chris Hackleman · Master Technician · 20+ years.