Diagnostics · System playbook
Catalytic Converter
The cat is the victim, not the suspect.
P0420/P0430 means the downstream oxygen sensor sees the cat not storing oxygen like it used to. Sometimes the cat is genuinely dead — but cats are killed by SOMETHING: misfires, oil, coolant, or rich running. Replace a cat without finding its killer and the new one dies the same death, several hundred dollars later.
What the symptoms mean
The diagnostic order
Work top to bottom — the order is the point. Each step rules out the cheapest, most common causes before anything expensive gets blamed.
- History first: any misfire codes, oil consumption, or coolant loss? Those are cat-killers and they get fixed FIRST.
- Watch both O2 sensors live: upstream should switch busily, downstream should be relatively flat. A downstream mirroring upstream = low storage.
- Rule out exhaust leaks between the cat and sensors — a pinhole fakes cat failure convincingly.
- Backpressure test if there is power loss: over ~3 psi at 2500 rpm points at restriction.
- Only after the killers are cleared does the cat itself get condemned — and note the fuel trims on the invoice as your receipts.
Tools that matter here
Scan tool with dual O2 live dataBackpressure gauge (or a vacuum gauge and experience)Infrared thermometer — outlet should run hotter than inlet on a working cat
The classic mistakes
- Replacing the cat while an active misfire is still flashing the light. The new cat is dying in the first mile.
- Skipping the exhaust leak check and eating the comeback.
- Universal-fit cats on California-spec vehicles — know your local rules before quoting.
Pro tip: A cat efficiency code that only sets on the highway with everything else healthy is often a genuinely aged cat. One that sets around town with fat fuel trims is a symptom, not a diagnosis.
Catalytic Converter trouble codes (19)
P0420Catalyst System Efficiency Below T…P0421Warm Up Catalyst Efficiency Below …P0422Main Catalyst Efficiency Below Thr…P0423Heated Catalyst Efficiency Below T…P0424Heated Catalyst Temperature Below …P0425Catalyst Temperature Sensor (Bank …P0426Catalyst Temperature Sensor Range/…P0427Catalyst Temperature Sensor Low In…P0428Catalyst Temperature Sensor High I…P0429Catalyst Heater Control Circuit (B…P0430Catalyst System Efficiency Below T…P0431Warm Up Catalyst Efficiency Below …P0432Main Catalyst Efficiency Below Thr…P0433Heated Catalyst Temperature Below …P0434Heated Catalyst Temperature Below …P0437Heated Catalyst Temperature Below …P0438Heated Catalyst Temperature Below …P0439Catalyst Heater Control Circuit (B…P2423HC Adsorption Catalyst Efficiency …
Worked the whole playbook and it still isn't right? That's what the Diag Desk is for — a vetted master tech looks at YOUR readings on YOUR vehicle. $25, free if unanswered in 24h.