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8.0L V10RWDMANUALgas
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body

Bumper Cover - Front

for 2002 Dodge Viper 8.0L V10 · RWD
Difficulty
Moderate
Time
2.9 h
Tools
8
Steps
15
Fact-checked. Built from OLP's spec database, then independently fact-checked line by line with every correction applied. Master-tech sign-off by Chris Hackleman is queued. Cross-check torque values against the factory manual, and stop if anything looks unsafe. How our data is made.

Remove and replace the front bumper cover on a 1992 Dodge Viper, including disconnection of fog lights and removal of mounting fasteners.

Warnings

The bumper cover is fiberglass and can crack if dropped or mishandled. Have an assistant help support the cover during removal and installation.
Disconnect the battery negative terminal before working on fog light electrical connections to prevent short circuits.
ℹ️Work on a cool engine to avoid burns from exhaust components near the lower bumper mounting area.

Tools required

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Parts

As an Amazon Associate and Autel/ANCEL partner, OLP earns from qualifying purchases — how we link. This never changes the specs we publish.

Preparation

  1. Park vehicle on level ground and engage parking brake
  2. Disconnect negative battery terminal using 10mm wrench
  3. Raise front of vehicle and secure on jack stands at manufacturer-recommended lift points
  4. Remove front wheels using 19mm socket to improve access to fender liner area
  5. Allow engine to cool completely if vehicle has been driven recently

Procedure

  1. 1
    Remove Front Fender Liner Fasteners
    Working in the front wheel well on both sides, locate and remove the fender liner screws securing the liner to the bumper cover. Remove the forward-most screws that attach the liner to the bumper cover edge. You will find screws along the front edge of the wheel well opening. Peel back the liner slightly to access the bumper mounting points behind it.
  2. 2
    Disconnect Fog Light Electrical Connectors
    Locate the fog light electrical connectors behind the bumper cover, accessible through the wheel well openings. Press the release tab on each connector and pull straight back to disconnect. On the driver side, disconnect the left fog light. On the passenger side, disconnect the right fog light. Route the connectors free from any retaining clips on the bumper cover.
  3. 3
    Remove Lower Bumper Cover Fasteners
    Working from underneath the vehicle, locate the push-pin retainers and screws along the bottom edge of the bumper cover where it meets the lower air dam and radiator support. Remove approximately 6-8 push-pin retainers by prying up the center pin with a flat-blade tool, then pulling out the entire retainer. Remove the mounting screws using a T25 or T30 Torx driver as applicable.
  4. 4
    Remove Upper Bumper Cover Mounting Bolts
    Open the hood and locate the upper bumper cover mounting bolts along the top edge where the bumper cover meets the radiator support and front fascia structure. Remove 4 bolts using a 10mm socket. These bolts are located at the left, right, and center positions across the top of the bumper cover.
  5. 5
    Remove Side Mounting Fasteners
    At each front fender edge where the bumper cover wraps around toward the wheel well, remove the side mounting fasteners. Use a T30 Torx driver to remove the bolts at the fender-to-bumper junction on both sides. There are typically 2-3 fasteners per side securing the bumper cover to the fender and inner structure.
  6. 6
    Release Bumper Cover Clips
    The bumper cover is retained by several clips along its perimeter in addition to the bolts already removed. Gently pull the bumper cover away from the body at the top and sides to release these clips. Start at one corner and work your way around, applying steady outward pressure. Listen for the clips releasing with a pop sound.
  7. 7
    Remove Bumper Cover from Vehicle
    With all fasteners and clips released, carefully pull the bumper cover forward and away from the vehicle. Have an assistant support the opposite end to prevent the fiberglass cover from flexing excessively or dropping. Set the cover on a padded surface face-up to prevent scratching. Inspect the mounting tabs and clips on the back of the cover for damage.
  8. 8
    Inspect Mounting Points and Hardware
    Examine the radiator support, fender edges, and lower mounting brackets for damage, corrosion, or bent tabs. Check all push-pin retainer holes for cracks or stripped threads. Inspect the fog light mounting points on the removed bumper cover. Replace any damaged push-pins, clips, or mounting hardware before installing the new or repaired cover.
  9. 9
    Position New Bumper Cover
    With an assistant, lift the replacement bumper cover into position, aligning it with the fender edges and radiator support. Start by engaging the upper edge clips first, then work down the sides. Ensure the fog light openings align properly with the mounting locations. Do not force the cover into place; check for obstructions if alignment is difficult.
  10. 10
    Install Upper Mounting Bolts
    Install the 4 upper mounting bolts along the top edge of the bumper cover where it meets the radiator support. Hand-start all bolts before tightening any. Tighten bolts to specification using a torque wrench and 10mm socket, working from center outward to ensure even seating.
  11. 11
    Install Side Mounting Fasteners
    Install the side mounting bolts at each fender-to-bumper junction on both sides. Hand-start all fasteners, then torque to specification using a T30 Torx socket and torque wrench. Verify the bumper cover is flush with the fender edges before final tightening.
  12. 12
    Install Lower Fasteners
    Working from underneath, install new push-pin retainers along the bottom edge of the bumper cover. Push each retainer into its hole until the base is flush, then press the center pin down until it clicks and locks. Install the lower mounting screws and tighten to specification using a T25 or T30 Torx driver as applicable.
  13. 13
    Reconnect Fog Light Electrical Connectors
    Through the wheel well openings, reconnect the fog light electrical connectors on both sides. Push each connector together until the locking tab clicks into place. Tug gently on each connection to verify it is secure. Secure any wiring to retaining clips on the bumper cover structure.
  14. 14
    Install Fender Liner Fasteners
    Reposition the fender liners on both sides and install the screws that secure the liner to the bumper cover edge. Tighten to specification to secure the liner without over-compressing the plastic. Ensure the liner sits flush and does not interfere with tire clearance.
  15. 15
    Reinstall Wheels and Final Checks
    Install both front wheels and torque lug nuts to manufacturer specification (100 lb-ft) in a star pattern. Lower vehicle from jack stands. Reconnect the negative battery terminal and tighten to 10-15 lb-ft. Verify all front lighting and turn signals operate properly.

Reassembly

  1. Reassembly is covered in the installation steps above
  2. Replace any push-pin retainers or clips that were damaged during removal
  3. Ensure all gaps between bumper cover and fenders are even on both sides before final tightening
  4. Verify fog lights operate correctly after reconnecting battery

Verification

  • Visually inspect bumper cover alignment with fenders and hood—gaps should be consistent on both sides
  • Check that all mounting bolts and screws are tight and torqued to specification
  • Test fog lights for proper operation with engine running
  • Verify no rattles or loose fasteners by gently pushing on the bumper cover at multiple points
  • Inspect fender liner position to ensure proper tire clearance and no rubbing during steering
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