cooling

Radiator Cap

for 2017 Ford F-150 5.0L V8 Coyote · RWD
Difficulty
Easy
Time
6 min
Tools
1
Steps
5
🤖AI-generated, not yet human-verified. This walkthrough was produced by AI and may contain errors. Treat it as a guide, cross-check every step and torque value against the manufacturer's service manual, and stop if anything looks unsafe. This is a moderate-risk job — take extra care.

This procedure covers the removal and replacement of the radiator cap on a 2015-2020 Ford F-150 with 5.0L V8 Coyote engine.

Warnings

⚠️Never remove the radiator cap when the engine is hot. The cooling system is pressurized and can spray scalding coolant, causing severe burns.
Wait at least 30 minutes after engine shutdown before opening the cooling system to allow pressure and temperature to decrease.

Tools required

Shop towel or ragEssential

Parts

  • Radiator cap × 1 — Motorcraft RS-540 or equivalent 16 PSI cap

Preparation

  1. Ensure the engine is completely cold to the touch
  2. Verify the vehicle is parked on level ground with the parking brake engaged
  3. Open the hood and secure with the hood prop

Procedure

  1. 1
    Locate the radiator cap
    The radiator cap is located on top of the radiator tank at the front of the engine bay, driver's side. It is a black cap with the coolant warning symbol embossed on top.
  2. 2
    Release system pressure
    Place a shop towel over the radiator cap. Slowly turn the cap counterclockwise to the first stop (approximately 1/4 turn) and wait for any residual pressure to release. Listen for a hissing sound which indicates pressure escaping.
  3. 3
    Remove the old radiator cap
    Once pressure is fully released, press down on the cap while continuing to turn counterclockwise until it can be lifted off. Inspect the cap's rubber seals for cracks, deterioration, or hardening.
  4. 4
    Inspect the radiator filler neck
    Check the filler neck sealing surface for damage, corrosion, or debris. Clean the sealing surface with a shop towel if needed. Look for any signs of coolant leaks around the filler neck.
  5. 5
    Install the new radiator cap
    Align the new radiator cap with the filler neck tabs. Press down firmly and turn clockwise until it stops at the first detent, then continue turning while pressing down until it locks into the fully seated position. You should feel a positive click.

Reassembly

  1. Ensure the radiator cap is fully seated and locked in position
  2. Remove the shop towel and any tools from the engine bay

Verification

  • Visually confirm the radiator cap is properly seated and aligned
  • Start the engine and allow it to reach normal operating temperature while monitoring for leaks around the radiator cap
  • After the engine reaches operating temperature, turn it off and allow to cool, then verify the cap remains properly sealed with no coolant weeping

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