This procedure covers the removal and replacement of the ignition switch assembly on a 2021-2024 Ford F-150 with the 3.5L EcoBoost V6 engine, including steering column access and electrical disconnection.

Warnings

Tools required

Parts

• Ignition switch assembly × 1 — Use OEM specification
• Steering column cover clips (if damaged) × 1 — Use OEM specification

Preparation

1. Park vehicle on level ground and engage parking brake
2. Turn ignition to OFF position (not LOCK)
3. Disconnect negative battery terminal and wait minimum 2 minutes
4. Adjust steering column to lowest position and fully extended for maximum access
5. Remove any aftermarket steering wheel covers or accessories

Procedure

1. 1

   Remove lower steering column covers
   Using a T20 Torx driver, remove the lower steering column cover screws. There are typically two screws at the bottom and one on each side. Carefully pull the lower cover away from the column, releasing any retaining clips. Set cover aside.
   Torque spec

   Cover Screws12 Nm (9 lb-ft)
2. 2

   Remove upper steering column covers
   Remove the upper steering column cover screws using T20 Torx driver. Separate the upper cover from the lower section by releasing the remaining clips at the sides. Note the position of any wiring harness routing clips attached to the covers.
   Torque spec

   Cover Screws12 Nm (9 lb-ft)
3. 3

   Disconnect ignition switch electrical connectors
   Locate the ignition switch electrical connectors on the right side of the steering column. Press the connector locking tabs and carefully pull the connectors straight out from the switch assembly. There are typically two connectors: one for the switch itself and one for the anti-theft system.
4. 4

   Remove steering column bracket if necessary
   If access is limited, remove the steering column mounting bracket bolts to allow the column to be lowered slightly. Support the steering column with one hand while removing the bracket bolts. Do not allow the column to drop unsupported.
   ⚠Support the steering column weight to prevent damage to the intermediate steering shaft or clock spring assembly.
   Torque spec

   Bracket Bolts23 Nm (17 lb-ft)
5. 5

   Remove ignition switch mounting screws
   Locate the ignition switch mounting screws on the side of the steering column housing. Using a T25 Torx driver, remove the switch mounting screws. Keep screws in a safe location as they are small and specific to the switch assembly.
   Torque spec

   Switch Mounting Screws5 Nm (4 lb-ft)
6. 6

   Remove ignition switch assembly
   With mounting screws removed, gently slide the ignition switch assembly away from the steering column. The switch may have a mechanical linkage or alignment pin that must be carefully disengaged. Rotate the switch slightly if needed to clear any obstructions. Remove the switch completely from the vehicle.
7. 7

   Install new ignition switch assembly
   Position the new ignition switch assembly near the mounting location. Ensure the key is in the OFF position. Align the switch with the mounting holes and any mechanical linkages or alignment pins. Slide the switch into position until it seats flush against the column housing.
8. 8

   Install switch mounting screws
   Insert the ignition switch mounting screws and hand-tighten. Using a torque wrench with T25 Torx bit, tighten the screws to specification in a cross pattern to ensure even seating of the switch assembly.
   Torque spec

   Switch Mounting Screws5 Nm (4 lb-ft)
9. 9

   Reinstall steering column bracket
   If the steering column bracket was removed, raise the column back into position. Install the bracket bolts and tighten to specification using a torque wrench. Ensure the column is properly aligned and seated before final tightening.
   Torque spec

   Bracket Bolts23 Nm (17 lb-ft)
10. 10

    Reconnect electrical connectors
    Reconnect both electrical connectors to the ignition switch assembly. Ensure each connector locks into place with an audible click. Gently tug on each connector to verify secure connection. Route wiring to avoid pinching during cover installation.
11. 11

    Reinstall steering column covers
    Position the upper steering column cover and align all mounting points. Install and tighten the cover screws to specification. Position the lower cover, ensuring all retaining clips engage properly. Install and tighten lower cover screws to specification.
    Torque spec

    Cover Screws12 Nm (9 lb-ft)
12. 12

    Reconnect battery and test operation
    Reconnect the negative battery terminal. Without starting the engine, turn the ignition to the ON position and verify all dash lights illuminate properly. Test all ignition positions: OFF, ACC, ON, and START. Ensure the key can be removed only in the OFF position and that the steering wheel locks in the LOCK position.

Reassembly

1. Verify all steering column cover screws are tightened to specification and covers are fully seated
2. Confirm no wiring is pinched between covers or column components
3. Return steering column to driver's preferred position
4. Test all ignition positions multiple times to ensure reliable operation

Verification

• Turn ignition to all positions (LOCK, OFF, ACC, ON, START) and verify smooth operation without binding
• Start the engine and verify no warning lights related to ignition or anti-theft system remain illuminated
• Verify key removal is only possible in OFF position and steering wheel locks in LOCK position
• Check that all electrical accessories function properly in ACC and ON positions
• Confirm no rattles or loose components from steering column covers during test drive

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