engine
Engine Mount - Front
for 2021 Hyundai Tucson 2.5L I4 · AWD
Difficulty
Moderate
Time
1.5 h
Tools
9
Steps
12
This procedure covers the removal and replacement of the front engine mount on a 2016-2024 Hyundai Tucson with the 2.5L I4 AWD engine.
Warnings
⚠️Never work under a vehicle supported only by a jack. Always use jack stands rated for the vehicle weight.
⚠️The engine must be properly supported before removing mount bolts. Failure to support the engine can result in catastrophic engine movement, damage to components, or serious injury.
⚠Allow engine to cool completely before beginning work. Engine and exhaust components may cause severe burns.
⚠Critical torque specifications must be followed exactly to prevent engine mount failure or excessive vibration.
Tools required
Engine support bar or jack with wood blockEssential
Floor jackEssential
Jack standsEssential
Torque wrench (10-100 Nm range)Essential
Socket set (10mm-19mm)
Ratchet and extensions
Wrench set (10mm-19mm)
Pry bar
Shop light
Parts
- Front engine mount assembly × 1 — Use OEM specification
Preparation
- Park vehicle on level surface and engage parking brake
- Allow engine to cool completely
- Disconnect negative battery terminal
- Raise vehicle and support securely on jack stands at manufacturer-specified lift points
- Remove front engine under cover if equipped
Procedure
- 1Support the enginePosition an engine support bar across the engine bay or place a floor jack with a wood block under the oil pan to support engine weight. Apply just enough pressure to take the load off the mount without lifting the engine. Ensure support is stable and secure before proceeding.
- 2Access the front engine mountFrom underneath the vehicle, locate the front engine mount. It connects the engine block to the front subframe. Remove any plastic shields or protective covers that may obstruct access to the mount bolts.
- 3Remove mount-to-frame boltsLocate and remove the bolts securing the engine mount bracket to the subframe. There are typically 2-3 bolts accessible from below. Support the mount with one hand as you remove the final bolt.Torque specEngine Mount-to-Frame Bolts75 Nm (55 lb-ft)
- 4Remove mount through-boltLocate the large through-bolt that passes horizontally through the engine mount assembly. This bolt typically secures the mount to the engine bracket. Remove the nut and withdraw the through-bolt. The mount may need to be shifted slightly to extract the bolt.
- 5Remove mount-to-engine boltsRemove the bolts that secure the mount bracket to the engine block. These are typically accessed from above or from the side of the engine bay. You may need to work from both above and below the vehicle.Torque specEngine Mount-to-Block Bolts65 Nm (48 lb-ft)
- 6Remove the front engine mountWith all fasteners removed, carefully lower and remove the front engine mount assembly from the vehicle. Note the orientation and position of any washers, brackets, or spacers for reassembly. Inspect the removed mount for cracks, tears in the rubber, or oil contamination.
- 7Prepare the new mountUnpack the new front engine mount and compare it to the old unit to confirm correct application. Check that all mounting holes align properly and that the mount orientation matches the original. Clean mounting surfaces on both the engine block and subframe.
- 8Install new mount to engine blockPosition the new mount assembly to the engine block. Install the mount-to-block bolts finger-tight. Ensure proper alignment before tightening. Torque bolts to specification in a cross pattern.Torque specEngine Mount-to-Block Bolts65 Nm (48 lb-ft)
- 9Install mount through-boltInsert the through-bolt through the mount assembly, ensuring proper alignment of the mount bracket. Install the nut finger-tight. Do not fully torque at this stage to allow for alignment adjustment.
- 10Install mount-to-frame boltsAlign the mount bracket with the subframe mounting points. Install all mount-to-frame bolts finger-tight. Verify proper alignment of the mount before final tightening.Torque specEngine Mount-to-Frame Bolts75 Nm (55 lb-ft)
- 11Final torque sequenceWith all bolts installed finger-tight, torque in this sequence: First, torque the mount-to-frame bolts. Second, torque the mount through-bolt. Finally, recheck the mount-to-block bolts to ensure they remain at specification. This sequence ensures proper load distribution.Torque specEngine Mount-to-Frame Bolts75 Nm (55 lb-ft)Engine Mount-to-Block Bolts65 Nm (48 lb-ft)
- 12Remove engine support and reinstall coversCarefully remove the engine support bar or jack, allowing the engine weight to settle onto the new mount. Reinstall any protective covers or shields removed during disassembly.
Reassembly
- Reinstall front engine under cover if equipped
- Lower vehicle from jack stands
- Reconnect negative battery terminal
- Start engine and allow to idle while checking for proper mount operation
Verification
- With engine running, check for excessive vibration or unusual engine movement
- Perform a visual inspection under the vehicle to confirm all bolts are tight and properly seated
- Test drive vehicle and verify normal operation with no unusual vibrations during acceleration or deceleration
- Re-inspect all mount bolts after 50-100 miles of driving to ensure they remain tight