This procedure covers the removal and replacement of the windshield washer reservoir on a 2016-2024 Hyundai Tucson with 2.5L I4 AWD engine.

Warnings

Tools required

Parts

• Washer reservoir assembly × 1 — Use OEM specification
• Washer pump (if faulty) × 1 — Use OEM specification
• Push pin clips (if broken) × 3 — Standard Hyundai interior clips

Fluids

• Windshield Washer Fluid — 3.5 qt

Preparation

1. Park vehicle on level ground and engage parking brake
2. Turn ignition off and remove key
3. Allow engine to cool if recently driven
4. Open hood and secure with prop rod

Procedure

1. 1

   Access left front wheel well
   Turn the steering wheel fully to the right to provide better access to the left front wheel well liner. This will expose the plastic fender liner that covers the washer reservoir.
2. 2

   Remove wheel well liner clips
   Locate and remove the push pin clips securing the front portion of the left wheel well liner. There are typically 3-4 clips along the front edge. Use a flathead screwdriver or trim tool to pry out the center pins, then remove the entire clip. Fold back the liner to expose the washer reservoir.
3. 3

   Drain washer fluid
   Position a drain pan or bucket beneath the washer reservoir. Disconnect the washer hose from the bottom of the reservoir by squeezing the clip and pulling the hose away. Allow all fluid to drain into the container. You may need to disconnect the electrical connector from the washer pump to fully drain the system.
4. 4

   Disconnect electrical connector
   Locate the electrical connector on the washer pump mounted to the bottom of the reservoir. Press the locking tab and pull the connector straight off the pump. Ensure the connector does not fall into the wheel well.
5. 5

   Disconnect washer hoses
   Disconnect the outlet hose from the washer pump by squeezing the retaining clip and pulling the hose off. Note the routing of the hose for reinstallation. If the hose is brittle or cracked, plan to replace it.
6. 6

   Remove reservoir mounting fasteners
   Locate the two 10mm mounting bolts securing the washer reservoir to the body. One bolt is typically at the top of the reservoir and one at the bottom. Remove both bolts completely using a 10mm socket with extension.
   Torque spec

   Module Mounting Bolts8 Nm (6 lb-ft)
7. 7

   Remove washer reservoir
   Carefully lift and maneuver the washer reservoir out through the wheel well opening. The reservoir may need to be tilted and rotated to clear the fender structure. Take care not to damage the fender liner or painted surfaces.
8. 8

   Transfer washer pump if reusing
   If the reservoir is being replaced but the pump is good, remove the washer pump from the old reservoir by twisting counterclockwise approximately 1/4 turn and pulling out. Install the pump into the new reservoir by aligning the tabs and twisting clockwise until it locks into place. Ensure the rubber grommet seal is properly seated.
9. 9

   Install new reservoir
   Position the new or cleaned reservoir into the mounting location through the wheel well opening. Align the mounting holes with the body mounting points. Thread in both mounting bolts by hand first to ensure proper alignment.
10. 10

    Torque mounting bolts
    Tighten both reservoir mounting bolts to 27.0 Nm (20 lb-ft). Start with the upper bolt, then the lower bolt. Verify the reservoir is secure and does not move when pulled.
    Torque spec

    Module Mounting Bolts8 Nm (6 lb-ft)
11. 11

    Reconnect hoses and electrical
    Connect the outlet hose to the washer pump until it clicks into place. Verify the hose is fully seated by pulling gently on it. Connect the electrical connector to the pump until it clicks, ensuring the locking tab engages.
12. 12

    Reinstall wheel well liner
    Fold the wheel well liner back into position. Reinstall all push pin clips by inserting the clip body first, then pressing the center pin until it is flush with the clip body. Ensure the liner is properly seated and secure.
13. 13

    Fill washer reservoir
    Fill the washer reservoir with approximately 3.5 quarts of windshield washer fluid through the filler neck under the hood. Do not overfill. Stop when fluid reaches the bottom of the filler neck.

Reassembly

1. Ensure all hose connections are secure and not leaking
2. Verify wheel well liner is properly secured with all clips installed
3. Return steering wheel to center position

Verification

• Turn ignition to ON position without starting the engine
• Activate the windshield washer function and verify fluid sprays properly from both nozzles
• Check for leaks around all hose connections and at the reservoir mounting area
• Inspect under the vehicle and in the wheel well for any dripping fluid
• Verify washer pump operates quietly without unusual noises
• Close hood and test washer operation once more from the driver's seat

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