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electrical

Washer Reservoir

for 2023 Rivian EDV 500 Dual Motor AWD (EDV) · FWD
Difficulty
Moderate
Time
2.0 h
Tools
7
Steps
12
Fact-checked. Built from OLP's spec database, then independently fact-checked line by line with every correction applied. Master-tech sign-off by Chris Hackleman is queued. Cross-check torque values against the factory manual, and stop if anything looks unsafe. How our data is made.

This procedure covers removal and replacement of the windshield washer fluid reservoir on the 2023 Rivian EDV 500 delivery van.

Warnings

Disconnect 12V auxiliary battery before beginning work to prevent electrical shorts or unintended system activation.
Washer fluid will drain when disconnecting hoses. Have drain pan and towels ready.
ℹ️The high voltage battery does not need to be disconnected for this procedure, but avoid contact with any orange high-voltage cables.

Tools required

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Parts

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Fluids

  • Windshield Washer Fluid — 3.5 qt

Preparation

  1. Park vehicle on level surface and engage parking brake
  2. Open hood and secure in raised position
  3. Disconnect 12V auxiliary battery negative terminal and wait 2 minutes for system discharge
  4. Remove driver side front wheel well liner fasteners to access reservoir area
  5. Place drain pan beneath work area to catch spilled washer fluid

Procedure

  1. 1
    Remove front bumper cover lower section
    Remove the Torx fasteners securing the lower front bumper cover section on the driver side. There are typically 4-6 T25 or T30 fasteners. Carefully pull the lower cover section away to access the washer reservoir mounting area behind the bumper.
  2. 2
    Disconnect washer pump electrical connector
    Locate the washer pump electrical connector on the bottom of the reservoir. Press the locking tab and carefully pull the connector straight off the pump terminals. If corroded, use electrical contact cleaner before disconnecting.
  3. 3
    Disconnect washer hoses
    Locate the rubber hose connecting the reservoir to the washer nozzles. Squeeze the quick-disconnect collar or slide the spring clamp back with needle nose pliers, then pull the hose off the pump outlet. Allow fluid to drain into the pan. If a check valve is present, note its orientation for reinstallation.
  4. 4
    Remove reservoir mounting bolts
    Locate and remove the reservoir mounting bolts using a 10mm socket. The EDV 500 typically has two mounting bolts at the upper bracket and one at the lower support. Support the reservoir with one hand while removing the final bolt to prevent it from falling.
  5. 5
    Extract reservoir from mounting location
    Carefully maneuver the reservoir out of its mounting location. It may be necessary to tilt or rotate the reservoir to clear surrounding components and frame members. Watch for any remaining electrical connectors or ground wires that may still be attached.
  6. 6
    Transfer washer pump to new reservoir
    If replacing the reservoir but reusing the pump, carefully twist and pull the pump from the old reservoir grommet. Inspect the grommet seal in the new reservoir. Install the pump into the new reservoir by aligning the outlet orientation and pressing firmly until it seats completely in the grommet.
  7. 7
    Position new reservoir in mounting location
    Carefully guide the new reservoir into the mounting location, routing it around frame members and other components. Ensure no wires or hoses are pinched during installation. Align the mounting holes with the bracket positions.
  8. 8
    Install reservoir mounting bolts
    Install the reservoir mounting bolts and tighten by hand first to ensure proper alignment. Once all bolts are started, tighten in a cross pattern to secure the reservoir evenly. Tighten bolts snug but do not overtighten plastic mounting tabs.
  9. 9
    Reconnect washer hoses
    Push the washer hose firmly onto the pump outlet until it clicks or seats fully. If using spring clamps, position the clamp over the hose connection area. Ensure the check valve (if equipped) is oriented correctly with flow direction arrow pointing away from the reservoir.
  10. 10
    Reconnect electrical connector
    Align the washer pump electrical connector and press it onto the pump terminals until the locking tab clicks into place. Gently tug on the connector to verify it is secure.
  11. 11
    Reinstall bumper cover and wheel well liner
    Position the lower bumper cover section back into place and install all Torx fasteners, tightening securely. Reinstall the wheel well liner fasteners ensuring all clips and push pins are properly seated.
  12. 12
    Fill reservoir with washer fluid
    Using a funnel, fill the washer reservoir with approximately 3.5 quarts of windshield washer fluid. Fill to the MAX line indicated on the reservoir. Do not overfill.

Reassembly

  1. Reconnect 12V auxiliary battery negative terminal and tighten securely
  2. Close hood and ensure all panels are properly secured
  3. Dispose of old washer fluid according to local regulations
  4. Clean up any spilled fluid from work area

Verification

  • Turn ignition to ON position and activate windshield washers to verify pump operation
  • Check for fluid spray at all nozzles (front windshield and any rear applications)
  • Inspect all hose connections and reservoir mounting area for leaks while pump is running
  • Verify reservoir fluid level after test cycle and top off if necessary
  • Check that no warning messages appear on instrument cluster related to washer system
  • Verify bumper cover and wheel well liner are securely fastened with no loose panels

Related trouble codes on this vehicle

Codes that commonly send this job to the bay — tap one for symptoms, causes, and diagnostic steps.

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