Instrument Cluster

This procedure covers the removal and replacement of the digital instrument cluster assembly in the 2025 Rivian EDV 500 electric delivery van.

Warnings

Tools required

Parts

• Instrument cluster assembly × 1 — Use OEM specification
• Dashboard trim panel clips (if damaged) × 1 — Use OEM specification

Preparation

1. Park vehicle on level surface and engage parking brake
2. Power down the vehicle completely using the center display power-off sequence
3. Disconnect the 12V auxiliary battery located in the front storage compartment
4. Wait minimum 10 minutes for capacitor discharge and airbag system deactivation
5. Verify high voltage system is powered down (no orange HV indicators visible)
6. Set steering wheel to center position and lowest telescoping position for access
7. Protect the steering column and lower dashboard with a clean towel or cloth

Procedure

1. 1

   Remove lower steering column cover
   Using the T20 Torx driver, remove the two screws securing the lower steering column cover. Gently pull the cover down and away from the column, releasing the retaining clips. Set aside in a safe location.
2. 2

   Remove upper steering column cover
   Remove the two T20 Torx screws from the upper steering column cover. Carefully separate the upper cover from the column, being mindful of the clip locations at the rear. Disconnect any wiring connectors for paddle shifters or stalk modules if equipped.
3. 3

   Remove instrument cluster bezel
   Using trim panel removal tools, carefully pry the instrument cluster bezel starting from the bottom edge. Work around the perimeter releasing all retaining clips. There are typically 8-10 clips securing this trim piece. Once loose, pull the bezel forward and set aside.
4. 4

   Access instrument cluster mounting fasteners
   With the bezel removed, you will see the instrument cluster mounting frame. Locate the four T30 Torx screws at the corners of the cluster housing. These screws secure the cluster to the dashboard support structure.
5. 5

   Remove cluster mounting screws
   Remove all four T30 Torx mounting screws from the instrument cluster assembly. Keep these screws organized as they may differ in length. Support the cluster with one hand while removing the final screw to prevent it from dropping.
6. 6

   Pull cluster forward from dashboard
   Gently pull the instrument cluster assembly straight forward out of the dashboard opening approximately 4-6 inches. Be careful not to strain the electrical connectors on the rear of the unit. You may need to angle the cluster slightly to clear the dashboard opening.
7. 7

   Disconnect electrical connectors
   Locate the main connector on the rear of the instrument cluster (typically a large multi-pin connector with a locking tab). Press the release tab and pull the connector straight off. Disconnect any additional connectors such as the fiber optic connector for Most bus if equipped. Note the routing and position of all connectors.
8. 8

   Remove instrument cluster from vehicle
   Once all electrical connections are released, carefully remove the instrument cluster assembly from the vehicle. Place it on a clean, protected work surface with the display facing up. Avoid placing pressure on the display screen.
9. 9

   Prepare new instrument cluster
   Remove the new instrument cluster from its packaging. Inspect for any shipping damage. If the cluster is a replacement unit, verify it matches the removed unit in terms of connector types and mounting configuration. Transfer any additional components if required by service documentation.
10. 10

    Install new cluster and connect wiring
    Position the new instrument cluster near the dashboard opening. Reconnect all electrical connectors, ensuring each locks firmly into place with an audible click. Verify the main connector locking tab is fully engaged and any fiber optic connections are properly seated.
11. 11

    Test cluster operation before final installation
    Temporarily reconnect the 12V battery. Power on the vehicle and verify the new instrument cluster powers up and displays correctly. Check for any error messages or warning lights that may indicate improper installation. If operation is correct, power down and disconnect battery again.
12. 12

    Secure cluster to dashboard
    Carefully guide the instrument cluster back into the dashboard opening, ensuring no wires are pinched or stressed. Align the mounting holes with the dashboard support structure. Install all four T30 Torx mounting screws and tighten evenly in a cross pattern to ensure proper seating.
13. 13

    Reinstall trim components
    Reinstall the instrument cluster bezel by aligning all clips and pressing firmly until each clip engages. Reinstall the upper and lower steering column covers, reconnecting any disconnected connectors. Install all T20 Torx screws and verify all trim pieces are secure and properly aligned.
14. 14

    Reconnect battery and perform system configuration
    Reconnect the 12V auxiliary battery. Power on the vehicle and allow all systems to initialize. Using the diagnostic scan tool, perform VIN coding and configuration of the new instrument cluster according to Rivian service procedures. Clear any stored fault codes related to cluster communication.

Reassembly

1. Ensure all electrical connectors are fully seated and locked before securing cluster
2. Verify no wires are pinched between cluster and dashboard during installation
3. Check that all trim panel clips are properly aligned before pressing into place
4. Confirm steering column covers do not interfere with tilt/telescope operation

Verification

• Power on the vehicle and verify instrument cluster displays startup animation and initializes properly
• Check that all gauges, indicators, and warning lights function correctly
• Verify speedometer reads zero when stationary
• Confirm battery state of charge and range estimates display accurately
• Test all display modes and verify center display can communicate with instrument cluster
• Drive vehicle briefly to confirm speed, power output, and regeneration displays update correctly
• Verify no warning lights or error messages related to cluster communication remain active
• Check that odometer reading matches vehicle records (must be programmed during configuration)

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