electrical
Power Window Regulator - Rear
for 2024 Tesla Cybertruck Dual Motor AWD · AWD
Difficulty
Moderate
Time
1.5 h
Tools
8
Steps
14
Replacement of a rear door power window regulator on a 2024 Tesla Cybertruck Dual Motor. Requires removal of the rear door trim panel and water/vapor barrier to access the regulator assembly through the door inner shell.
Warnings
⚠️Cybertruck uses a 48V low-voltage architecture — NOT 12V. Disconnecting the LV battery requires awareness that 48V can arc and cause injury; use insulated tools and remove the negative terminal first.
⚠️Never touch, pierce, or cut any orange cable. The Cybertruck HV system is 800V — lethal on contact.
⚠Stainless steel exoskeleton: do NOT strike door panels or frame with a hammer or hard tool. Stainless will dent permanently and cannot be PDR-repaired like aluminum.
⚠Window glass must be supported with tape before disconnecting the regulator — the rear glass will drop into the door cavity if released, potentially shattering or damaging the door inner panel.
⚠Steer-by-wire and many body control functions on Cybertruck depend on calibrated CAN states. After LV reconnect, doors/windows may require an initialization cycle.
ℹ️Trim clips on Cybertruck rear doors are tight; pull straight, not at angle, to avoid breaking the panel substrate.
Tools required
Plastic trim removal tool set (non-marring)Essential
Torx bit set (T20-T30)Essential
Metric socket set (8mm-13mm)Essential
1/4" drive torque wrench (2-25 Nm range)Essential
Painter's tape (to secure window glass in up position)Essential
Insulated 8mm/10mm wrench (for 48V battery disconnect)Essential
Trim panel clip assortment (replacement clips)
Magnetic parts tray
Parts
- Rear door window regulator assembly (Cybertruck-specific, left or right as applicable) × 1 — Tesla OEM Cybertruck rear door regulator — verify side and confirm with VIN
- Door panel retaining clips (replacements for any broken on removal) × 1 — OEM-spec Cybertruck door panel clips
- Butyl/vapor barrier sealant (if barrier is disturbed) × 1 — Automotive-grade butyl rope sealant
Preparation
- Park on level ground, place in P, engage parking brake.
- Exit ALL doors with the key fob away from the vehicle. Wait at least 2 minutes for HV systems to fully de-energize, even on this non-HV job.
- Disconnect the 48V low-voltage battery (Cybertruck-specific — NOT 12V). Use insulated tools; remove negative terminal first. See architecture notes for location.
- DO NOT touch, cut, or pierce ANY orange cable — these are high-voltage and lethal.
- If at any point you encounter an orange cable, an HV component, or are unsure if a system is de-energized: STOP and consult a Tesla-certified technician.
- Before LV disconnect: lower the affected rear window approximately halfway, then fully raise it and shut the vehicle off. This positions the regulator carriage for easier access.
- Open the rear door fully and support it; do not allow it to swing on the hinge during work.
- Place protective covering over the door sill and seat trim to prevent scratching.
Procedure
- 1Secure window glass in the closed positionWith the window fully up, apply two strips of painter's tape from the top of the glass over the door frame to hold the glass in the closed position. This prevents the glass from dropping when the regulator is disconnected.⚠Do not skip this step — a dropped rear glass can shatter inside the door.
- 2Remove rear door trim panel fastenersLocate and remove any visible fasteners on the rear door trim panel — typically behind the inner door pull, behind trim caps near the armrest, and along the lower edge. Use a Torx or Phillips driver as appropriate. Place fasteners in a labeled tray.
- 3Release trim panel clips and remove panelUsing a non-marring plastic trim tool, work around the perimeter of the trim panel to release the retaining clips. Pull straight outward, not at an angle. Once clips are free, lift the panel slightly to disengage it from the window sill, then tilt it outward to access the rear of the panel.⚠Stainless exoskeleton edges are sharp — do not let the trim panel pivot against the door frame.
- 4Disconnect electrical connectors from the trim panelDisconnect the wiring harnesses to the door switch pack, speaker, courtesy lighting, and any latch handle electronics. Press the connector locks fully — do not pry on the wires. Set the trim panel aside on a padded surface, outer face up.
- 5Peel back the vapor/water barrierCarefully peel the vapor barrier away from the door inner shell, working from one corner. Preserve the butyl sealant where possible — it will be reused. Fold the barrier back and tape it out of the work area.ℹ️If the barrier tears, plan to replace the butyl sealant on reassembly to maintain water sealing.
- 6Disconnect regulator motor electrical connectorLocate the window regulator motor connector inside the door cavity. Release the locking tab and disconnect. Free the harness from any clips along the regulator frame.
- 7Separate window glass from the regulator carriageThrough the access holes in the door inner shell, locate the glass-to-carriage clamp(s) or fastener(s). Loosen per Tesla service manual. Verify the glass is still secured by the painter's tape, then carefully lift the glass clear of the carriage. The glass remains taped at the top of the door.⚠Confirm the tape is holding the glass before fully releasing the carriage clamp.
- 8Remove regulator mounting fastenersRemove the fasteners securing the regulator assembly to the door inner panel — typically along the rails and at the motor mounting point. Note fastener locations; some may be different lengths. Torque to OEM specification on reinstall — refer to Tesla Service Manual for exact regulator-to-door fastener spec.
- 9Maneuver regulator out of the door cavityTilt the regulator assembly to clear the inner panel access opening and remove it from the door. The Cybertruck rear door cavity is tight — do not force the assembly; rotate it to find the correct exit angle.⚠Avoid scraping any painted surfaces or the inside of the stainless door shell.
- 10Compare new regulator to oldPlace the old and new regulators side by side. Confirm rail length, motor location, connector orientation, and carriage position match. Verify side-specific fitment (left vs. right rear).
- 11Install new regulator into door cavityManeuver the new regulator into the door cavity at the same angle used for removal. Align the mounting points with the door inner panel holes. Hand-start all mounting fasteners before torquing any one of them.
- 12Torque regulator mounting fastenersTighten regulator-to-door fasteners in a cross pattern. Torque to OEM specification — refer to Tesla Service Manual for the exact rear regulator mounting torque.
- 13Reattach window glass to carriageLower the glass (still taped) onto the new regulator carriage. Align the glass mounting features with the carriage clamp. Tighten the glass clamp fastener to OEM specification — refer to Tesla Service Manual.⚠Over-tightening a glass clamp can crack the glass — use the manufacturer's specified torque only.
- 14Reconnect motor harness and verify routingReconnect the regulator motor electrical connector until the lock clicks. Re-secure the harness in any factory clips. Verify the harness will not be pinched by the carriage through full travel.Torque specConnector Screws4 Nm (3 lb-ft)
Reassembly
- Reseat the vapor barrier against the door inner shell, pressing firmly into the butyl sealant. Apply fresh butyl sealant in any areas where the original was lost or torn — water intrusion will damage the door speaker and electronics.
- Reconnect all trim panel electrical connectors (switch pack, speaker, courtesy light, handle electronics).
- Align the trim panel to the window sill first, then press the perimeter clips into place working around the panel until all clips are seated.
- Reinstall all visible trim panel fasteners and trim caps.
- Remove the painter's tape from the window glass.
- Reconnect the 48V low-voltage battery — positive terminal first, then negative. Torque battery terminal hardware per spec.
- Close the door and allow the vehicle to wake. Some BCM functions may take 1-2 minutes to initialize on Cybertruck.
Verification
- Cycle the rear window fully down and fully up at least 3 times. Listen for binding, scraping, or motor strain.
- Perform the window auto-up/auto-down initialization: hold the switch in the full-down position for 2-3 seconds after the glass bottoms, then hold full-up for 2-3 seconds after it tops out. This re-teaches the anti-pinch end stops on the Cybertruck BCM.
- Test the anti-pinch function by lightly obstructing the glass during auto-up — it must reverse.
- Spray water along the top of the door glass and check the interior for leaks (vapor barrier seal verification).
- Confirm no door-related faults are displayed on the center touchscreen.
- Verify door switch pack, speaker, and courtesy lighting all function — confirms harness connectors were fully reseated.
- If the touchscreen displays any persistent body control fault after a full sleep/wake cycle, have the vehicle scanned by a Tesla-certified technician.