ev-charging
Charge Port Latch
for 2024 Tesla Model 3 Performance Dual Motor AWD · AWD
Difficulty
Advanced
Time
2.0 h
Tools
8
Steps
10
Replacement of the charge port latch assembly on a 2024 Model 3 Performance. The latch is the small motorized actuator that locks the charge connector into the port; this job requires removing rear interior trim to access the charge port assembly behind the left rear quarter panel.
Warnings
⚠️The charge port assembly sits adjacent to the HV charge inlet. The thick orange cables connected to the charge port carry lethal high voltage even with the vehicle 'off'. DO NOT disconnect, cut, pinch, or pierce any orange cable. The latch itself is a low-voltage component and can be replaced without disturbing the HV connector if you work carefully.
⚠️If your replacement procedure appears to require disconnecting the orange HV busbar/connector at the charge port, STOP. That step requires Tesla Toolbox to put the vehicle in HV-disable mode and is outside the scope of this procedure.
⚠Model 3 rear quarter trim is held by clips that break easily in cold weather. Warm the interior to room temperature before prying, and have replacement clips on hand.
⚠Aluminum and composite body panels — never strike with a steel hammer or pry against painted surfaces without padding.
ℹ️The charge port door and latch are controlled by the body controller. After replacement, the latch may need to cycle once via the touchscreen 'Unlock Charge Port' command to confirm function.
Tools required
Plastic trim removal tool setEssential
Torx bit set (T20-T30)Essential
Metric socket set (8-13mm)Essential
Calibrated torque wrench (5-30 Nm range)Essential
Insulated gloves (Class 0 or better)Essential
Insulated tools
Multimeter
Soft trim panel pad / blanket (to protect aluminum body panels)
Parts
- Charge port latch assembly (manufacturer-specified for 2024 Model 3) × 1 — Refer to Tesla EPC for current part number — supersessions are common
- Replacement plastic trim clips (as needed) × 1 — Generic Tesla interior trim clip kit
Preparation
- TESLA SAFETY PREAMBLE: Park on level ground, place in P, engage the parking brake.
- Exit ALL doors with the key fob/phone key carried away from the vehicle (at least 3 meters). Wait a minimum of 2 minutes for HV systems to fully de-energize — required even on non-HV jobs because waking events can re-energize accessory buses.
- Disconnect the 12V low-voltage battery. On 2024 Model 3, the low-voltage battery is typically the lithium-ion unit located under the rear seat / floor area — refer to the in-vehicle service mode location diagram. Disconnect the negative terminal first and isolate it.
- DO NOT touch, cut, or pierce ANY orange cable — these are high-voltage and lethal.
- If at any point you encounter an orange cable, an HV component, or are unsure if a system is de-energized: STOP and consult a Tesla-certified technician.
- Open the charge port door manually (press on the door's upper-left corner, or use the touchscreen before disconnecting 12V) so you have access to the latch area.
- Confirm the charge cable is NOT plugged in. Do not attempt this job with a connector inserted.
- Lay protective padding over the rear bumper, trunk sill, and rear quarter panel where you will be leaning.
Procedure
- 1Open trunk and remove left rear trunk trimOpen the trunk. Remove the left-side trunk side trim panel covering the rear quarter / charge port area. This is held by plastic push-pin clips and a few hidden Christmas-tree fasteners. Use a plastic trim tool — pull straight out at each clip location, do not lever against painted aluminum.⚠Clips are brittle — replace any that crack.
- 2Pull back trunk carpet and sound deadeningFold or remove the trunk floor carpet on the left side, and pull the felt sound-deadening pad away from the inner quarter panel to expose the back side of the charge port assembly. You should now see the rear of the charge port housing, the latch motor, the low-voltage harness connector(s), and the orange HV cable terminating into the port.⚠️Identify the orange HV cable and mentally mark it as a no-touch zone for the rest of the job.
- 3Identify the latch sub-assemblyThe latch is a small motorized actuator clipped or screwed to the rear of the charge port body. It has a single low-voltage connector (typically 2-4 pin) and a mechanical pawl that engages the connector retention notch. Confirm visually that the latch is a separate serviceable sub-assembly on this vehicle. If it is integrated into the charge port body on your specific build, the entire charge port assembly must be replaced — that is a different procedure and likely requires Tesla Toolbox for HV isolation. STOP if so.
- 4Disconnect the latch low-voltage connectorLocate the low-voltage harness connector on the latch motor. Release the locking tab and gently pull the connector straight off. Do not pull on the wires. Tuck the harness aside.⚠Only disconnect the low-voltage (small, black/white) connector on the latch itself. Do not disturb any larger connector or any orange cable.
- 5Remove the latch retaining fastenersRemove the fasteners (typically Torx screws) securing the latch actuator to the charge port body. Note the orientation and any alignment features before removal. Keep the fasteners — replacements may not be supplied with the new latch.
- 6Remove the failed latchCarefully withdraw the latch actuator from the charge port housing. The pawl/plunger may be spring-loaded; ease it out and inspect for debris, broken plastic, or signs of moisture intrusion in the bore. Photograph the bore for reference.
- 7Inspect the charge port bore and sealInspect the charge port housing where the latch sits. Check for cracked plastic, water staining, or contamination from a leaking charge port door seal. If the housing itself is damaged, the full charge port assembly must be replaced (out of scope here — STOP).
- 8Install the new latch actuatorAlign the new latch into the charge port housing in the same orientation as removed. Confirm the pawl moves freely and engages the retention slot. Install the retaining fasteners hand-tight first to seat the latch, then snug them.ℹ️No verified torque value is published for the latch actuator screws specifically. Torque to OEM specification — refer to Tesla Service Manual. If unavailable, snug to a typical small plastic-to-plastic fastener spec and do not overtighten — these threads are in plastic.
- 9Reconnect the low-voltage connectorPlug the low-voltage harness connector back into the new latch until the locking tab clicks. Verify it is fully seated by gently tugging on the connector body (not the wires).
- 10Tidy harness and reinstall sound deadeningRoute the harness back into its retainers. Reinstall the felt sound deadener and any acoustic padding that was moved. Confirm no wires are pinched against the orange HV cable or any sharp metal edge.
Reassembly
- Reinstall the trunk carpet on the left side.
- Reinstall the left rear trunk side trim panel, seating each clip fully. Replace any broken clips.
- Close the charge port door manually and confirm it sits flush.
- Reconnect the 12V low-voltage battery (negative terminal last). Torque the terminal to OEM specification — refer to Tesla Service Manual.
- Allow the vehicle to fully wake and complete its boot sequence (touchscreen up, gateway online) before testing — typically 60-90 seconds.
Verification
- From the touchscreen, tap the charge port icon to OPEN the charge port door — confirm it pops open.
- Tap UNLOCK CHARGE PORT — listen for the latch actuator cycle (audible click).
- Plug in a charge cable (home charger or mobile connector). Confirm the latch engages and the cable cannot be pulled out by hand. Confirm the charge port LED indicates a normal connection state.
- Initiate a brief charge session (any state of charge below 100%) and confirm charging starts normally.
- Press the button on the charge handle (or use the touchscreen) to release — confirm the latch retracts cleanly and the cable can be removed.
- Check the vehicle's Service menu / Alerts list for any charge-port-related fault codes (e.g. CP_a-style alerts). Clear any stale alerts.
- Cycle the charge port door open/close 3 times via the touchscreen to confirm consistent operation.
- Note: This job does not affect any Tesla service interval. Continue to follow the 2-year brake fluid, 2-year cabin filter, and Tesla's revised drive unit fluid intervals separately.