This procedure replaces the high-pressure power steering hose on 2019-2024 Toyota RAV4 models with the 2.5L I4 gas engine and FWD configuration, which uses an Electric Power Steering system without hydraulic fluid.

Warnings

Tools required

Parts

• High-pressure power steering hose assembly × 1 — Use OEM specification
• Power steering line O-rings × 2 — Typically included with hose

Preparation

1. Park vehicle on level ground and apply parking brake
2. Place wheel chocks behind rear wheels
3. Verify the vehicle actually has hydraulic power steering (non-standard for this model)
4. Allow engine to cool if recently driven
5. Gather all tools and replacement parts

Procedure

1. 1

   Access engine compartment
   Open the hood and secure it in the open position. Locate the power steering pump area on the driver's side of the engine bay. If an engine cover is present, remove the cover screws and lift the cover away.
   Torque spec

   Cover Screws11 Nm (8 lb-ft)
2. 2

   Identify hydraulic power steering components
   Confirm the presence of a hydraulic power steering pump, fluid reservoir, and high-pressure hose. Trace the high-pressure hose from the pump to the steering rack. Note the routing and any clips or brackets securing the hose.
3. 3

   Disconnect high-pressure hose at pump
   Using a 17mm flare nut wrench, carefully loosen and disconnect the high-pressure hose fitting at the power steering pump. Have a drip pan ready to catch any fluid. Cap or plug the pump outlet to prevent contamination.
   Torque spec

   Power Steering Line Fittings30 Nm (22 lb-ft)
4. 4

   Release hose mounting brackets
   Remove any mounting bolts or clips securing the high-pressure hose along its routing path. Use a 10mm or 12mm socket as needed. Keep track of all fasteners and bracket locations for reinstallation.
5. 5

   Disconnect hose at steering rack
   Using a 17mm flare nut wrench, loosen and disconnect the high-pressure hose fitting at the steering rack inlet. Position drip pan to catch fluid. Remove the old hose from the vehicle, noting its exact routing path.
   Torque spec

   Power Steering Line Fittings30 Nm (22 lb-ft)
6. 6

   Prepare new hose for installation
   Unpack the new high-pressure power steering hose. Verify it matches the old hose configuration. Install new O-rings at both fitting ends, lightly lubricating them with clean power steering fluid or petroleum jelly. Do not reuse old O-rings.
7. 7

   Install new hose
   Route the new high-pressure hose along the same path as the original, ensuring it does not contact hot components or sharp edges. Start threading both fittings by hand to ensure proper alignment before using tools.
8. 8

   Torque hose fittings
   Using a torque wrench and 17mm flare nut wrench, torque the high-pressure hose fitting at the steering rack to 30.0 Nm (22.0 lb-ft). Then torque the fitting at the power steering pump to the same specification. Do not overtighten.
   Torque spec

   Power Steering Line Fittings30 Nm (22 lb-ft)
9. 9

   Reinstall mounting brackets
   Secure the hose using all original mounting brackets and clips. Torque any mounting bolts to 27.0 Nm (20.0 lb-ft) as applicable. Ensure the hose has adequate clearance from moving parts and heat sources.
   Torque spec

   Mounting Bolts27 Nm (20 lb-ft)
10. 10

    Reinstall engine cover
    If an engine cover was removed, position it back in place and secure with cover screws. Torque screws to 11.0 Nm (8.0 lb-ft).
    Torque spec

    Cover Screws11 Nm (8 lb-ft)

Reassembly

1. Double-check all fittings are properly torqued and secure
2. Verify hose routing does not interfere with any moving components
3. Fill power steering reservoir to proper level with appropriate fluid (if hydraulic system present)
4. Bleed air from power steering system per manufacturer specifications

Verification

• Start the engine and turn the steering wheel lock-to-lock several times to circulate fluid and purge air
• Check for leaks at both hose fittings while engine is running
• Verify power steering operation is smooth with no unusual noises
• Recheck fluid level and top off if necessary
• Test drive the vehicle and confirm proper steering assist function
• Re-inspect all connections after test drive for any seepage

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