This procedure covers removal and replacement of the front window motor and regulator assembly on 2019-2024 Toyota RAV4 2.5L FWD models.

Warnings

Tools required

Parts

• Window regulator and motor assembly × 1 — Use OEM specification for driver or passenger side
• Door panel clips (as needed) × 1 — Toyota 90467-10188 or equivalent

Preparation

1. Park vehicle on level surface and engage parking brake
2. Disconnect negative battery terminal and wait 90 seconds before proceeding to discharge airbag system capacitors
3. Lower window to approximately half-way position before disconnecting battery (this provides access to regulator bolts)
4. Place protective covering over door sill and seat edge to prevent damage

Procedure

1. 1

   Remove door panel
   Remove Phillips screw from inside door pull handle recess. Use trim tool to carefully pry out power window/lock switch panel from front of armrest. Disconnect electrical connectors from switch panel. Remove two Phillips screws from lower door panel edge. Insert trim tool between door panel and door frame, starting at bottom rear corner, and work around perimeter to release retaining clips. Lift door panel upward to disengage from window sill and remove from door.
2. 2

   Remove water barrier
   Carefully peel back plastic water barrier sheet starting from one corner. Work slowly to avoid tearing the barrier. If barrier is adhesive-backed, preserve the adhesive for reinstallation or prepare replacement adhesive sealer. Fold barrier out of the way to access door internals.
3. 3

   Disconnect window motor electrical connector
   Locate window motor electrical connector on motor assembly. Press release tab and disconnect connector. Route connector away from work area.
4. 4

   Secure window glass in up position
   Manually raise window glass to full up position. Use masking tape to secure glass to door frame by taping across top edge of glass to exterior door frame. This prevents glass from falling during regulator removal. Alternatively, have an assistant hold glass in position.
5. 5

   Disconnect glass from regulator
   Through access holes in door frame, locate two bolts securing window glass to regulator lifting bracket. Use 10mm socket to remove these bolts. Carefully lift glass slightly to disengage from regulator bracket. Ensure glass remains secured with tape or by assistant.
6. 6

   Remove regulator and motor mounting bolts
   Locate regulator mounting bolts (typically 3-4 bolts) securing regulator assembly to door frame. Use 10mm socket to remove all regulator mounting bolts. Remove window motor mounting bolts using 8mm or 10mm socket as applicable. Keep track of bolt locations as they may be different lengths.
7. 7

   Remove regulator and motor assembly
   Carefully maneuver regulator and motor assembly through large access opening in door frame. The assembly must be tilted and rotated to clear door internals. Remove regulator track from glass channel slots if still engaged. Extract entire assembly from door.
8. 8

   Install new regulator and motor assembly
   Insert new regulator and motor assembly through door access opening. Maneuver assembly into position, ensuring regulator tracks align with door channels. Position motor mounting bracket to align with mounting holes. Start all regulator mounting bolts by hand before tightening.
9. 9

   Torque regulator mounting bolts
   Torque regulator mounting bolts to specification. Motor mounting bolts should be torqued to 8.0 Nm (6 lb-ft) if using module mounting specification. Main regulator frame bolts typically use 8-10 Nm specification depending on size.
   Torque spec

   Module Mounting Bolts8 Nm (6 lb-ft)
10. 10

    Connect glass to regulator bracket
    Remove tape securing window glass. Lower glass carefully until lift bracket bolt holes align with glass mounting holes. Insert mounting bolts and tighten to secure glass to regulator. Do not fully torque until testing operation.
11. 11

    Connect electrical and test operation
    Reconnect window motor electrical connector. Temporarily reconnect negative battery terminal to test window operation. Cycle window up and down through full range of motion to verify smooth operation and proper alignment. Check for binding or unusual noises. Disconnect battery again before final reassembly.
    Torque spec

    Battery Terminal Bolts6 Nm (4 lb-ft)
12. 12

    Reinstall water barrier and door panel
    Reposition water barrier over door frame, ensuring complete seal around perimeter. Press adhesive firmly to door surface. Align door panel with window sill channel and press downward to engage. Press around perimeter to seat retaining clips. Reinstall Phillips screws at bottom edge. Reconnect window switch electrical connectors and snap switch panel into armrest. Install screw in door pull handle recess.

Reassembly

1. Reconnect negative battery terminal and torque to 6.0 Nm (4 lb-ft)
2. Recalibrate window auto-up/down feature by fully raising window and holding switch in up position for 2 seconds, then fully lowering and holding switch in down position for 2 seconds
3. Test all door panel switches and controls for proper operation
4. Verify door panel clips are fully seated with no gaps or rattles

Verification

• Cycle window up and down multiple times to verify smooth operation throughout entire range
• Test auto-up and auto-down features (if equipped) to confirm proper calibration
• Check window glass alignment with door frame and weather stripping when fully closed
• Verify no unusual noises, binding, or slow operation during window movement
• Confirm door panel is securely fastened with no rattles or loose clips
• Test all switches on door panel for proper function

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