ev-charging

Charge Port Latch

for 2023 Chevrolet Bolt EUV 65 kWh Single Motor FWD · FWD

Difficulty

Moderate

Time

2.0 h

Tools

Steps

✓Fact-checked. Built from OLP's spec database, then independently fact-checked line by line with every correction applied. Master-tech sign-off by Chris Hackleman is queued. Cross-check torque values against the factory manual, and stop if anything looks unsafe. How our data is made.

This procedure covers the replacement of the charge port latch mechanism on a 2023 Chevrolet Bolt EUV, including removal of the charge port door assembly and latch actuator.

Warnings

⚠Ensure the vehicle is not plugged in to a charging station before beginning work on the charge port.

⚠The charge port latch contains electrical components. Disconnect the 12V battery before servicing.

ℹ️This procedure does not require high-voltage system de-energization as work is limited to the latch mechanism only.

Tools required

Trim panel removal toolsEssential

Torque wrench (5-30 Nm range)Essential

10mm socket and ratchetEssential

T20 Torx driverEssential

Flathead screwdriver

Multimeter

Panel clip assortment

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Parts

Charge port latch assembly × 1 — Use OEM specification
Trim panel retaining clips (as needed) × 1 — Use OEM specification

As an Amazon Associate and Autel/ANCEL partner, OLP earns from qualifying purchases — how we link. This never changes the specs we publish.

Preparation

Park the vehicle on a level surface and engage the parking brake
Ensure the charge port door is closed and no charging cable is connected
Disconnect the negative terminal of the 12V battery and wait 2 minutes
Verify the charge port door opens manually by pressing on the door

Procedure

1
Access the charge port assembly
Open the charge port door manually. From inside the rear cargo area on the driver's side, locate and carefully remove the interior trim panel adjacent to the charge port location using trim panel removal tools. Work from the bottom edge upward to release the retaining clips without breaking them.
2
Remove the charge port cover
Locate the charge port cover fasteners accessible from behind the trim panel. Remove the cover screws securing the charge port assembly to the body structure. Carefully pull the cover assembly inward to access the latch mechanism.
Torque spec
Cover Screws11 Nm (8 lb-ft)
3
Disconnect the latch electrical connector
Locate the electrical connector for the charge port latch actuator. Press the locking tab and disconnect the connector. Note the routing of the wiring harness for reassembly.
4
Remove the latch mounting bolts
Identify the mounting bolts securing the charge port latch assembly to the charge port housing. Remove these bolts using a 10mm socket. Support the latch assembly as you remove the final bolt.
Torque spec
Mounting Bolts27 Nm (20 lb-ft)
5
Remove the old latch assembly
Carefully extract the charge port latch assembly from the charge port housing. Note the orientation and position of any alignment pins or guides. Inspect the mounting area for any debris or damage.
6
Install the new latch assembly
Position the new charge port latch assembly into the charge port housing, ensuring proper alignment with any guide pins or mounting features. Verify the latch mechanism moves freely before securing.
7
Secure the latch assembly
Install the mounting bolts and torque to specification in a cross-pattern to ensure even seating of the latch assembly. Verify the latch mechanism still operates smoothly after tightening.
Torque spec
Mounting Bolts27 Nm (20 lb-ft)
8
Reconnect electrical connector
Route the wiring harness as noted during removal and reconnect the electrical connector to the charge port latch actuator. Ensure the connector locks fully into place with an audible click.
9
Reinstall the charge port cover
Position the charge port cover assembly back into place and install the cover screws. Torque to specification starting from the center and working outward.
Torque spec
Cover Screws11 Nm (8 lb-ft)
10
Reinstall interior trim panel
Align the interior trim panel with its mounting location and press firmly to engage all retaining clips. Ensure all clips are fully seated and the panel is flush with surrounding surfaces. Replace any broken clips as needed.

Reassembly

Reconnect the negative terminal of the 12V battery
Verify all trim panels are properly secured with no gaps or loose clips
Ensure no tools or parts have been left in the work area

Verification

Turn the vehicle to the ON position and verify no warning lights related to the charging system appear on the instrument cluster
Test the charge port door operation by pressing the button on the charge port door - it should open smoothly
Close the charge port door and verify the latch engages properly with an audible click
Connect a charging cable and verify the latch releases when commanded and secures the cable properly
Verify the charge port door closes and latches correctly after disconnecting the charging cable
Check for proper operation of charge port lighting if equipped