electrical
Horn Relay
for 2023 Chevrolet Bolt EUV 65 kWh Single Motor FWD · FWD
Difficulty
Easy
Time
12 min
Tools
4
Steps
7
✓Fact-checked. Built from OLP's spec database, then independently fact-checked line by line with every correction applied. Master-tech sign-off by Chris Hackleman is queued. Cross-check torque values against the factory manual, and stop if anything looks unsafe. How our data is made.
Replace the horn relay in the underhood fuse block to restore horn operation.
Warnings
⚠The 12V battery remains active even when the vehicle is off. Avoid contact with both terminals simultaneously.
ℹ️Disconnecting the 12V battery will require radio and clock reset after reconnection.
Tools required
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Parts
- Horn relay × 1 — Use OEM specification - GM Part Number may vary by build date
As an Amazon Associate and Autel/ANCEL partner, OLP earns from qualifying purchases — how we link. This never changes the specs we publish.
Preparation
- Park vehicle on level surface and engage parking brake
- Turn off vehicle and remove key fob from interior
- Open hood and secure with prop rod
- Allow engine bay to cool if vehicle was recently driven
- Locate the underhood fuse block on the driver's side of the engine compartment
Procedure
- 1Disconnect 12V battery negative terminalUsing a 10mm socket, loosen the negative (-) terminal clamp bolt on the 12V auxiliary battery (located in rear cargo area or under hood depending on configuration). Remove the cable from the terminal and secure away from battery post. Wait 2 minutes for electrical system to fully discharge.Torque specBattery Terminal Bolts6 Nm (4 lb-ft)
- 2Access underhood fuse blockLocate the underhood fuse block on the driver's side of the engine bay. Release the cover tabs by pressing or lifting as designed and remove the fuse block cover. Inspect the underside of the cover for the fuse/relay diagram to identify horn relay location.
- 3Identify horn relayUsing the diagram on the fuse block cover or owner's manual, locate the horn relay in the fuse block. The horn relay is typically labeled and positioned in the relay section of the fuse block. Note the orientation of the relay before removal.
- 4Remove old horn relayGrasp the horn relay firmly and pull straight up to remove it from the socket. If difficult to grip, use a relay puller tool or needle-nose pliers with gentle pressure. Avoid rocking side-to-side excessively as this can damage the socket terminals. Inspect the relay socket terminals for corrosion or damage.
- 5Install new horn relayAlign the new horn relay pins with the socket, ensuring correct orientation matching the original installation position. Push the relay straight down into the socket until it is fully seated and flush with surrounding relays. The relay should click into place and sit firmly without wobbling.
- 6Reinstall fuse block coverPosition the fuse block cover over the fuse block, ensuring no wires are pinched. Press down on all edges until cover tabs click securely into place. Verify cover is fully seated around entire perimeter.
- 7Reconnect 12V batteryReconnect the negative (-) cable to the 12V battery terminal. Tighten the terminal clamp bolt to specification using a 10mm socket. Ensure connection is secure but do not overtighten.Torque specBattery Terminal Bolts6 Nm (4 lb-ft)
Reassembly
- Ensure fuse block cover is properly secured and all tabs are engaged
- Verify no tools or parts are left in engine compartment
- Close hood securely
Verification
- Turn vehicle to ON/RUN position without starting (press brake and push start button without foot on brake)
- Press horn button on steering wheel and verify horn sounds properly
- Test horn from both sides of steering wheel if equipped with dual horn switches
- Verify no warning lights appear on instrument cluster related to electrical system
- Reset clock and radio presets as needed
Related trouble codes on this vehicle
Codes that commonly send this job to the bay — tap one for symptoms, causes, and diagnostic steps.
P0418Secondary Air Injection System Relay A Circuit MalfunctionP0419Secondary Air Injection System Relay B Circuit MalfunctionP0612Fuel Injector Control Module Relay Control CircuitP0615Starter Motor Relay CircuitP0645A/C Clutch Relay Control CircuitP0646A/C Clutch Relay Control Circuit LowP0685ECM/PCM Power Relay Control Circuit /OpenP0686ECM/PCM Power Relay Control Circuit LowP0690ECM/PCM Power Relay Sense Circuit HighP0885TCM Power Relay Control Circuit/OpenP0886TCM Power Relay Control Circuit LowP0890TCM Power Relay Sense Circuit Signal Stuck On
Chasing one of these codes and not sure which part is guilty? Ask a master mechanic about YOUR car →