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2013 FORD FOCUS

Electric Motor•FWD•AUTOMATIC•ev
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Factory-verified torque specs20 values, each checked by hand

Axle NutUse new cotter pin or stake nut59 lb-ft80 Nm
Ball Joint Pinch Bolt60 lb-ft81.3 Nm
Brake Line Banjo BoltUse new copper washers13 lb-ft17.6 Nm
Brake Line Banjo BoltUse new copper washers23 lb-ft31.2 Nm
Caliper Bracket BoltsThreadlocker recommended129 lb-ft174.9 Nm
Caliper Slide Pin BoltsApply silicone brake grease20.7 lb-ft28 Nm
Engine Mount-to-Frame Bolts59 lb-ft80 Nm
Lower Control Arm BoltsTorque at ride height110 lb-ft149.1 Nm
Lower Control Arm BoltsTorque at ride height65 lb-ft88.1 Nm
Master Cylinder Nuts⚠️ VERIFY SEQUENCE WITH SERVICE MANUAL20 lb-ft27.1 Nm
Shock Lower Bolt84.8 lb-ft115 Nm
Strut Mount Center NutHold strut shaft with Allen key40 lb-ft54.2 Nm
Strut Tower Nuts28 lb-ft38 Nm
Sway Bar End Link Nuts45 lb-ft61 Nm
Sway Bar Link NutsHold shaft with Allen key46.5 lb-ft63 Nm
Tie Rod End NutNew cotter pin35.4 lb-ft48 Nm
Tie Rod Jam NutAfter alignment66.4 lb-ft90 Nm
Trailing Arm BoltsTorque at ride height129 lb-ft174.9 Nm
Wheel Bearing Hub Bolts81.1 lb-ft110 Nm
Wheel Lug NutsStar Pattern105 lb-ft142.4 Nm

Common jobs labor hours, estimates

Brake Pads - Front0.9Brake Rotor - Front Single0.5Tire Rotation0.4Wheel Alignment1Cabin Air Filter0.3EV Cabin Filter (HEPA)0.3Front Struts - Pair2Rear Shocks - Pair2Control Arm Bushing - Front Lower1.8Wheel Bearing Hub - Front1.5Radiator Removal and Service1.5

Fluids & battery

Brake FluidDOT 4 LV0.9 qt
CoolantMotorcraft Orange Prediluted5.8 qt
Power Steeringnone — electric power steering
Automatic TransmissionMercon LV ATF3.8 qt
Washer Fluidwindshield washer fluid4.2 qt
BatteryGroup 96R · AGM550 CCA

Codes, recalls, maintenance

Every job on this vehicle, A to Z 685 pages
12V Auxiliary BatterylaborABS ModulelaborABS ModuletorqueABS PumplaborABS PumptorqueABS Tone RingtorqueABS Tone Ring - FrontlaborABS Tone Ring - RearlaborABS Wheel Speed Sensor - FrontlaborABS Wheel Speed Sensor - FronttorqueABS Wheel Speed Sensor - RearlaborABS Wheel Speed Sensor - ReartorqueAC AccumulatorlaborAC AccumulatortorqueAC Clutch CoiltorqueAC CompressorlaborAC CompressortorqueAC Compressor ClutchtorqueAC Compressor Oil AddlaborAC Compressor Oil AddtorqueAC CondenserlaborAC CondensertorqueAC EvaporatorlaborAC EvaporatortorqueAC Expansion Valve (TXV)laborAC Expansion Valve (TXV)torqueAC High Pressure SwitchlaborAC High Pressure SwitchtorqueAC Hose - High SidelaborAC Hose - High SidetorqueAC Hose - Low SidelaborAC Hose - Low SidetorqueAC Hose AssemblylaborAC Hose AssemblytorqueAC Low Pressure SwitchlaborAC Low Pressure SwitchtorqueAC Orifice TubelaborAC Orifice TubetorqueAC Pressure SensorlaborAC Pressure SensortorqueAC Receiver/DrierlaborAC Receiver/DriertorqueAC RechargelaborAC RechargetorqueAC System DiagnosislaborAirbag - DriverlaborAirbag - DrivertorqueAirbag - PassengerlaborAirbag - PassengertorqueAirbag - SidelaborAirbag - SidetorqueAirbag Module/ComputerlaborAirbag Module/ComputertorqueAmplifierlaborAmplifiertorqueAntennalaborAntennatorqueArmrestlaborArmresttorqueAutomatic TransmissionfluidAxle Seal - FrontlaborAxle Seal - FronttorqueAxle Seal - RearlaborAxle Seal - ReartorqueAxle Shaft - RearlaborBackup CameralaborBackup CameratorqueBall Joint - LowerlaborBall Joint - LowertorqueBall Joint - UppertorqueBall Joints - Upper and LowertorqueBatterylaborBatterytorqueBattery Cable - NegativelaborBattery Cable - NegativetorqueBattery Cable - PositivelaborBattery Cable - PositivetorqueBattery Cables - BothlaborBattery Cables - BothtorqueBattery Cooling System ServicelaborBattery Cooling System ServicetorqueBattery Disconnect ServicelaborBattery Disconnect ServicetorqueBattery Junction BoxlaborBattery Junction BoxtorqueBattery Management System (BMS)laborBattery Management System (BMS)torqueBattery TerminallaborBattery TerminaltorqueBattery TestlaborBattery Thermal Management ModulelaborBattery Thermal Management ModuletorqueBlend Door ActuatorlaborBlend Door ActuatortorqueBlower MotorlaborBlower MotortorqueBlower Motor Control ModulelaborBlower Motor Control ModuletorqueBlower Motor ResistorlaborBlower Motor ResistortorqueBrake Bleed - All FourlaborBrake Bleed - All FourtorqueBrake BoosterlaborBrake BoostertorqueBrake Booster Check ValvelaborBrake Booster Check ValvetorqueBrake Caliper - FrontlaborBrake Caliper - FronttorqueBrake Caliper - RearlaborBrake Caliper - ReartorqueBrake Caliper BrackettorqueBrake Caliper Bracket - FrontlaborBrake Caliper Bracket - RearlaborBrake Caliper Rebuild - FrontlaborBrake Caliper Rebuild - FronttorqueBrake Caliper Rebuild - RearlaborBrake Caliper Rebuild - ReartorqueBrake Caliper Slide PinstorqueBrake Drum - ReartorqueBrake FluidfluidBrake Fluid FlushlaborBrake Fluid FlushtorqueBrake Hose - FrontlaborBrake Hose - FronttorqueBrake Hose - RearlaborBrake Hose - ReartorqueBrake Light SwitchlaborBrake Light SwitchtorqueBrake Line - SinglelaborBrake Line - SingletorqueBrake Lines - Complete SetlaborBrake Lines - Complete SettorqueBrake Master CylinderlaborBrake Master CylindertorqueBrake Master Cylinder RebuildlaborBrake Master Cylinder RebuildtorqueBrake Pads - FrontlaborBrake Pads - FronttorqueBrake Pads - RearlaborBrake Pads - ReartorqueBrake Pads and Rotors - FrontlaborBrake Pads and Rotors - FronttorqueBrake Pads and Rotors - RearlaborBrake Pads and Rotors - ReartorqueBrake Proportioning ValvelaborBrake Proportioning ValvetorqueBrake Rotor - Front SinglelaborBrake Rotor - Front SingletorqueBrake Rotor - Rear SinglelaborBrake Rotor - Rear SingletorqueBrake Rotors - Front PairlaborBrake Rotors - Front PairtorqueBrake Rotors - Rear PairlaborBrake Rotors - Rear PairtorqueBumper Cover - FrontlaborBumper Cover - FronttorqueBumper Cover - RearlaborBumper Cover - ReartorqueBumper Reinforcement - FrontlaborBumper Reinforcement - FronttorqueBumper Reinforcement - RearlaborBumper Reinforcement - ReartorqueCabin Air FilterlaborCabin Air FiltertorqueCabin Heater - PTClaborCabin Heater - PTCtorqueCaliper Slide Pins - FrontlaborCaliper Slide Pins - RearlaborCamshaft Position SensortorqueCarpetlaborCarpettorqueCenter ConsolelaborCenter ConsoletorqueCharcoal CanistertorqueCharge Port AssemblylaborCharge Port AssemblytorqueCharge Port Door ActuatorlaborCharge Port Door ActuatortorqueCharge Port LatchlaborCharge Port LatchtorqueCharge Port SeallaborCharge Port SealtorqueCharging Cable - Level 1laborCharging Cable - Level 2laborCharging System TestlaborCheck Engine Light DiagnosislaborClimate Control ModulelaborClimate Control ModuletorqueClock SpringlaborClock SpringtorqueClutch CabletorqueClutch DisctorqueClutch Hydraulic LinetorqueClutch Master CylindertorqueClutch Slave CylindertorqueCoil Spring - FrontlaborCoil Spring - FronttorqueCoil Spring - RearlaborCoil Spring - ReartorqueCoil Springs - Front PairlaborCoil Springs - Front PairtorqueCoil Springs - Rear PairlaborCoil Springs - Rear PairtorqueCombination SwitchlaborCombination SwitchtorqueConnecting Rod BearingstorqueControl Arm Bushing - Front LowerlaborControl Arm Bushing - Front LowertorqueControl Arm Bushing - Front UppertorqueControl Arm Bushing - RearlaborControl Arm Bushing - ReartorqueCoolantfluidCoolant FlushtorqueCooling Fan AssemblylaborCooling Fan AssemblytorqueCooling Fan ClutchtorqueCooling Fan MotorlaborCooling Fan MotortorqueCooling Fan RelaylaborCooling Fan RelaytorqueCooling System Pressure TestlaborCrankshaft Position SensortorqueCV Axle - FrontlaborCV Axle - FronttorqueCV Axle - RearlaborCV Axle - ReartorqueCV Axles - Front PairlaborCV Axles - Front PairtorqueCV Boot - InnerlaborCV Boot - InnertorqueCV Boot - OuterlaborCV Boot - OutertorqueDash PadlaborDash PadtorqueDashboardlaborDashboardtorqueDC Fast Charge PortlaborDC Fast Charge PorttorqueDC-DC ConverterlaborDC-DC ConvertertorqueDiagnostic ScanlaborDifferential Fluid Change - RearlaborDifferential Fluid Change - ReartorqueDifferential ServicelaborDimmer SwitchlaborDimmer SwitchtorqueDoor Check/StoplaborDoor Check/StoptorqueDoor GlasslaborDoor Handle - ExteriorlaborDoor Handle - ExteriortorqueDoor Handle - InteriorlaborDoor Handle - InteriortorqueDoor HingelaborDoor HingetorqueDoor Lock Actuator - FrontlaborDoor Lock Actuator - FronttorqueDoor Lock Actuator - RearlaborDoor Lock Actuator - ReartorqueDoor PanellaborDoor PaneltorqueDoor ShelllaborDoor ShelltorqueDoor SkinlaborDoor SkintorqueDoor WeatherstriplaborDrivability DiagnosislaborDrive Unit Fluid ChangelaborDrum Brake Hardware KittorqueDrum Brake Shoes - ReartorqueDual Mass FlywheeltorqueElectric Drive Motor R&RlaborElectric Drive Motor R&RtorqueElectric Motor InspectionlaborElectric Motor InspectiontorqueElectric Power Steering ModulelaborElectric Power Steering ModuletorqueElectric Power Steering MotorlaborElectric Power Steering MotortorqueElectrical DiagnosislaborElectronic Parking Brake MotorlaborElectronic Parking Brake MotortorqueEngine Oil CoolertorqueEngine R&RtorqueEV Annual InspectionlaborEV Cabin Filter (HEPA)laborEV Cabin Filter (HEPA)torqueEV Chiller UnitlaborEV Chiller UnittorqueEV Coolant LineslaborEV Coolant LinestorqueEV Coolant PumplaborEV Coolant PumptorqueEV RadiatorlaborEV Software UpdatelaborEV System Reset/CalibrationlaborEV Thermal Management SystemlaborEV Thermal Management SystemtorqueEVAP Purge ValvetorqueEVAP Vent ValvetorqueFenderlaborFendertorqueFender LinerlaborFender LinertorqueFloor Mat HookslaborFloor Mat HookstorqueFluid Leak DiagnosislaborFog Light AssemblylaborFog Light AssemblytorqueFog Light BulblaborFreeze Plug - SingletorqueFreeze Plugs - AlltorqueFront Brake Pad ReplacementlaborFront Brake Pad ReplacementtorqueFront Main SealtorqueFront Struts - PairlaborFront Struts - PairtorqueFront Suspension RebuildlaborFront Suspension RebuildtorqueFuse Box - Engine BaylaborFuse Box - Engine BaytorqueFuse Box - InteriorlaborFuse Box - InteriortorqueGlove BoxlaborGlove BoxtorqueGlove Box LatchlaborGlove Box LatchtorqueGrillelaborGrilletorqueHarmonic BalancertorqueHeadlight AssemblylaborHeadlight AssemblytorqueHeadlight Bulb - SinglelaborHeadlight Bulb - SingletorqueHeadlight Bulbs - PairlaborHeadlight SwitchlaborHeadlight SwitchtorqueHeadlinerlaborHeadlinertorqueHeat Pump SystemlaborHeat Pump SystemtorqueHeated Seat ModulelaborHeated Seat ModuletorqueHeater Control ValvetorqueHeater CoretorqueHeater HosestorqueHID BallasttorqueHigh Voltage Battery Module R&RlaborHigh Voltage Battery Module R&RtorqueHigh Voltage Battery Pack R&RlaborHigh Voltage Battery Pack R&RtorqueHigh Voltage Cable InspectionlaborHigh Voltage Cable InspectiontorqueHigh Voltage Interlock ServicelaborHigh Voltage Interlock ServicetorqueHigh Voltage Service DisconnectlaborHigh Voltage Service DisconnecttorqueHigh Voltage Wiring HarnesslaborHigh Voltage Wiring HarnesstorqueHoodlaborHoodtorqueHood HingelaborHood HingetorqueHood LatchlaborHood LatchtorqueHood Release CablelaborHood Release CabletorqueHood StrutlaborHood StruttorqueHornlaborHorntorqueHorn RelaylaborHorn RelaytorqueHVAC Control PanellaborHVAC Control PaneltorqueIdle Air Control ValvetorqueIdler PulleytorqueInstrument ClusterlaborInstrument ClustertorqueInstrument Cluster ServicelaborInverter Coolant ServicelaborInverter R&RlaborInverter R&RtorqueKnock SensortorqueKnuckle/Spindle - FrontlaborKnuckle/Spindle - FronttorqueKnuckle/Spindle - RearlaborKnuckle/Spindle - ReartorqueLateral ArmlaborLateral ArmtorqueLED Headlight ModulelaborLED Headlight ModuletorqueLiftgatelaborLiftgatetorqueLiftgate MotorlaborLiftgate MotortorqueLiftgate StrutlaborLiftgate StruttorqueLimited Slip Clutch PacktorqueLong Block ReplacementtorqueLower Control Arm - FrontlaborLower Control Arm - FronttorqueLower Control Arm - RearlaborLower Control Arm - ReartorqueMain BearingstorqueMain RelaylaborMain RelaytorqueManual Trans Fluid ChangetorqueMode Door ActuatorlaborMode Door ActuatortorqueMotor Mount - ElectriclaborMotor Mount - ElectrictorqueNeutral Safety SwitchtorqueNoise DiagnosislaborOil Level SensortorqueOil Pan ReplacementtorqueOil Pressure SensortorqueOil PumptorqueOnboard Charger R&RlaborOnboard Charger R&RtorqueOverdrive SolenoidtorqueParking Brake ActuatorlaborParking Brake ActuatortorqueParking Brake CabletorqueParking Brake ShoestorquePedal PadslaborPedal PadstorquePilot BearingtorquePower Antenna MotorlaborPower Antenna MotortorquePower Electronics ModulelaborPower Electronics ModuletorquePower Mirror MotorlaborPower Mirror MotortorquePower Seat MotorlaborPower Seat MotortorquePower SteeringfluidPower Steering Hose - High PressuretorquePower Steering Hose - ReturntorquePower Steering RacktorquePower Steering ReservoirtorquePower Window Motor - FrontlaborPower Window Motor - FronttorquePower Window Motor - RearlaborPower Window Motor - ReartorquePower Window Regulator - FrontlaborPower Window Regulator - FronttorquePower Window Regulator - RearlaborPower Window Regulator - ReartorquePre-Purchase InspectionlaborPressure PlatetorquePyrotechnic Fuse InspectionlaborPyrotechnic Fuse InspectiontorqueQuarter GlasslaborQuarter GlasstorqueQuarter PanellaborQuarter PaneltorqueRack and Pinion BootslaborRack and Pinion BootstorqueRadiatortorqueRadiator Removal and ServicelaborRadiator Removal and ServicetorqueRadio/Head UnitlaborRadio/Head UnittorqueRadius ArmlaborRadius ArmtorqueRadius Arm BushinglaborRadius Arm BushingtorqueRange Optimization ServicelaborRear DifferentiallaborRear Main SealtorqueRear Shocks - PairlaborRear Shocks - PairtorqueRear Suspension ServicelaborRear Suspension ServicetorqueRear WindowlaborRear WindowtorqueRearview MirrorlaborRearview MirrortorqueRecirculation Door ActuatorlaborRecirculation Door ActuatortorqueReduction Gear ServicelaborReduction Gear ServicetorqueRegenerative Braking CalibrationlaborRegenerative Braking CalibrationtorqueRelay - GenericlaborRelay - GenerictorqueRocker PanellaborSeat - FrontlaborSeat - FronttorqueSeat - RearlaborSeat - ReartorqueSeat BeltlaborSeat BelttorqueSeat Belt BucklelaborSeat Belt BuckletorqueSeat Belt PretensionerlaborSeat Belt PretensionertorqueSeat CoverlaborSeat CovertorqueSeat FoamlaborSeat FoamtorqueSeat Heater ElementlaborSeat Heater ElementtorqueSeat TracklaborSeat TracktorqueShift CabletorqueShift ForktorqueShift LinkagetorqueShift Solenoid - SingletorqueShift Solenoids - AlltorqueShifter BootlaborShifter BoottorqueShifter KnoblaborShifter KnobtorqueShock Absorber - Rear (one side)laborShock Absorber ReplacementtorqueShort Block ReplacementtorqueSide Mirror AssemblylaborSide Mirror AssemblytorqueSide Mirror GlasslaborSpeaker - DashlaborSpeaker - DashtorqueSpeaker - DoorlaborSpeaker - DoortorqueSpeedometerlaborSpeedometertorqueStarter SolenoidtorqueState InspectionlaborSteering Angle SensorlaborSteering Angle SensortorqueSteering ColumnlaborSteering ColumntorqueSteering CouplerlaborSteering CouplertorqueSteering DampertorqueSteering Shaft - IntermediatelaborSteering Shaft - IntermediatetorqueSteering Shaft - UpperlaborSteering Shaft - UppertorqueSteering WheellaborSteering WheeltorqueSteering Wheel CoverlaborSteering Wheel CovertorqueStrut Assembly - FrontlaborStrut Assembly - FronttorqueStrut Assembly - RearlaborStrut Assembly - ReartorqueStrut BearinglaborStrut BearingtorqueStrut Mount - FrontlaborStrut Mount - FronttorqueStrut Mount - RearlaborStrut Mount - ReartorqueSubframelaborSubframetorqueSubframe BushinglaborSubframe BushingtorqueSubwooferlaborSubwoofertorqueSun VisorlaborSun VisortorqueSunroof MotorlaborSunroof MotortorqueSunroof SwitchlaborSunroof SwitchtorqueSway Bar - FrontlaborSway Bar - FronttorqueSway Bar - RearlaborSway Bar - ReartorqueSway Bar Bushing - FrontlaborSway Bar Bushing - FronttorqueSway Bar Bushing - RearlaborSway Bar Bushing - ReartorqueSway Bar Link - FrontlaborSway Bar Link - FronttorqueSway Bar Link - RearlaborSway Bar Link - ReartorqueSway Bar Links - Front PairlaborSway Bar Links - Front PairtorqueSynchros - AlltorqueSynchros - Single GeartorqueTail Light AssemblylaborTail Light AssemblytorqueTail Light BulblaborThermostat HousingtorqueThird Brake LightlaborThrottle Position SensortorqueThrow-Out BearingtorqueTie Rod AssemblylaborTie Rod AssemblytorqueTie Rod End - InnerlaborTie Rod End - InnertorqueTie Rod End - OuterlaborTie Rod End - OutertorqueTie Rods - Both SideslaborTie Rods - Both SidestorqueTire BalancelaborTire Mount and BalancelaborTire RotationlaborTorsion BartorqueTorsion Bar AdjustmenttorqueTPMS RelearnlaborTPMS SensorlaborTrailing ArmlaborTrailing ArmtorqueTrailing Arm BushinglaborTrailing Arm BushingtorqueTransmission Control ModuletorqueTransmission FiltertorqueTransmission Filter and FluidtorqueTransmission Fluid ChangetorqueTransmission FlushtorqueTransmission Input Shaft BearingtorqueTransmission MounttorqueTransmission Oil CoolertorqueTransmission Output Shaft BearingtorqueTransmission Pan GaskettorqueTransmission R&R - AutomatictorqueTransmission R&R - ManualtorqueTransmission Range SensortorqueTransmission Rebuild - AutomatictorqueTransmission Rebuild - ManualtorqueTransmission Speed Sensor - InputtorqueTrunk HingelaborTrunk HingetorqueTrunk LatchlaborTrunk LatchtorqueTrunk LidlaborTrunk LidtorqueTrunk StrutlaborTrunk StruttorqueTrunk/Liftgate ActuatorlaborTrunk/Liftgate ActuatortorqueTurn Signal Bulb - FrontlaborTurn Signal Bulb - RearlaborTurn Signal SwitchlaborTurn Signal SwitchtorqueU-JointtorqueUpper Control Arm - FronttorqueUpper Control Arm - RearlaborUpper Control Arm - ReartorqueValve BodytorqueValve Job - CompletetorqueValve SealstorqueValve Spring - SingletorqueValve Springs - AlltorqueVariable Valve Timing ActuatortorqueVoltage RegulatortorqueVVT Solenoid - SingletorqueVVT Solenoids - AlltorqueWasher FluidfluidWasher PumplaborWasher PumptorqueWasher ReservoirlaborWasher ReservoirtorqueWheel AlignmentlaborWheel Bearing - Press-In FrontlaborWheel Bearing - Press-In FronttorqueWheel Bearing - Press-In RearlaborWheel Bearing - Press-In ReartorqueWheel Bearing Hub - FrontlaborWheel Bearing Hub - FronttorqueWheel Bearing Hub - RearlaborWheel Bearing Hub - ReartorqueWheel CylindertorqueWheel Stud - FrontlaborWheel Stud - RearlaborWheel StudstorqueWindow Motor and Regulator - FrontlaborWindow Motor and Regulator - FronttorqueWindow Motor and Regulator - RearlaborWindow Motor and Regulator - ReartorqueWindshieldlaborWindshieldtorqueWindshield MoldinglaborWiper Blade ReplacementlaborWiper LinkagelaborWiper LinkagetorqueWiper Motor - FrontlaborWiper Motor - FronttorqueWiper Motor - RearlaborWiper Motor - ReartorqueWiper SwitchlaborWiper Switchtorque
Full specs
5-Year Cost of Ownership
$7,414 maintenance + known platform issues
~$1,483/yr · 120¢/mile equivalent · $3,070 maintenance + $3,644 expected platform issues
Compare this engine
vs
1.0L I3 EcoBoost 125
vs
1.5L I4 EcoBlue Diesel 120
vs
1.5L I4 EcoBlue Diesel 120

Common Problems & Known Issues

The 2013 Ford Focus with the PowerShift dual-clutch automatic transmission (DPS6) is notorious for one of the most problematic transmissions ever put in a mainstream car. Non-electric models with manuals are significantly more reliable, but the automatic is a category-killer issue.

PowerShift DPS6 Dual-Clutch Transmission Failure

Common · high severity
Typical onset: 30,000-80,000 mi, but can fail earlier or later
Symptoms: Shuddering or jerking during low-speed acceleration, Hesitation when pulling away from stop, Slipping between gears, Grinding or clunking noises, Transmission overheating warnings, Complete loss of forward gears
Fix: Clutch pack replacement is the most common repair (6-8 hours labor), but many need full transmission rebuilds or replacement units. Ford extended warranty coverage through multiple class-action settlements, but post-warranty repairs are financially devastating. TCM reprogramming sometimes provides temporary relief.
Estimated cost: $2,800-4,500 for clutch packs; $4,000-6,500 for full rebuild or reman unit

Transmission Control Module (TCM) Software/Hardware Faults

Common · medium severity
Typical onset: 40,000-100,000 mi
Symptoms: Harsh or delayed shifts, Check engine light with transmission codes (P0606, P0776, P1825), Transmission stuck in gear or limp mode, Intermittent loss of reverse
Fix: Ford issued multiple TSBs and reflashes attempting to smooth DPS6 behavior. Sometimes TCM replacement is needed (2-3 hours labor). Many times this is done alongside clutch work since issues overlap.
Estimated cost: $400-900 for reflash and diagnosis; $800-1,400 for TCM replacement

Transmission Input Shaft Seal Leak

Occasional · medium severity
Typical onset: 60,000-120,000 mi
Symptoms: Transmission fluid puddle under car, Burning smell from clutch area, Low fluid warnings, Worsening shift quality
Fix: Requires transmission removal to replace input shaft seal (7-9 hours labor). Often discovered during clutch replacement. If caught early, prevents clutch damage from fluid starvation.
Estimated cost: $1,200-2,000

Door Latch Failures (Recall 15S16)

Occasional · high severity
Symptoms: Door won't close or latch properly, Door appears closed but opens while driving, Door ajar warning light stays on, Interior lights won't turn off
Fix: NHTSA recall for latch pawl spring breakage. Ford replaces door latch assemblies (1 hour per door). Safety critical — door can open unexpectedly. Check if recall was completed on any used unit.
Estimated cost: $0 if recall applies; $250-400 per door otherwise

Blend Door Actuator Failure

Occasional · low severity
Typical onset: 70,000-130,000 mi
Symptoms: Clicking or ticking noise from dashboard, Heat only blows on one side, Can't switch between hot and cold air, Air only comes from certain vents
Fix: Common HVAC issue on Ford products. Actuator replacement requires dashboard disassembly (2-4 hours depending on which actuator fails). There are typically 3-4 actuators in the system.
Estimated cost: $300-650

Fuel System Purge Valve and EVAP Leaks

Occasional · low severity
Typical onset: 80,000-140,000 mi
Symptoms: Check engine light with P0442, P0455, P0456 codes, Fuel smell around car, Rough idle after refueling, Failed emissions test
Fix: Canister purge valve sticks or leaks (1 hour). Sometimes requires smoke test to find EVAP system leaks in hoses or at fuel tank. Multiple recalls on fuel system components, so check history.
Estimated cost: $200-500
Owner tips
  • If buying used, ONLY consider manual transmission models or verify extensive PowerShift repair/replacement history with documentation
  • Check VIN for all door latch and fuel system recalls — these are safety-critical
  • DPS6 transmission fluid should be changed every 30,000 miles despite Ford calling it 'lifetime' — may extend clutch life slightly
  • Test drive must include multiple starts from stops, low-speed parking lot maneuvers, and highway on-ramps to expose transmission shudder
Hard pass on any automatic transmission model unless heavily discounted and you budget $3,000-5,000 for inevitable transmission work; manual transmission versions are acceptable budget commuters.
AI-assisted summary drawn from NHTSA recall data, our labor-times database, and platform knowledge. Not a substitute for a pre-purchase inspection on a specific vehicle.
🔧 Built by master technician Chris Hackleman · Master Technician · 20+ years.
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