This procedure covers the removal and replacement of the interior fuse box (Integrated Power Module) located in the driver's side dashboard area of the 2012-2018 Jeep Wrangler JK with 3.6L V6 engine.

Warnings

Tools required

Parts

• Interior fuse box / Integrated Power Module (IPM) × 1 — 68105502AC or equivalent OEM
• Fuse box cover × 1 — Use existing or OEM replacement

Preparation

1. Park vehicle on level ground and engage parking brake
2. Turn ignition to OFF position and remove key
3. Open driver's door and leave it open for access
4. Photograph or document all fuse positions and any customer-reported electrical issues
5. Gather all tools and the replacement fuse box if applicable

Procedure

1. 1

   Disconnect battery negative terminal
   Open the hood and locate the battery in the engine compartment. Using a 10mm socket, loosen and remove the negative battery terminal bolt. Remove the negative cable from the battery post and secure it away from the terminal. Wait at least 2 minutes for system capacitors to discharge.
   ⚠️Always disconnect negative terminal first to prevent short circuits
   Torque spec

   Battery Terminal Bolts8 Nm (6 lb-ft)
2. 2

   Remove lower dashboard panel
   From inside the vehicle on the driver's side, locate the lower dashboard panel beneath the steering column. Remove the panel screws using an 8mm socket or appropriate driver. Gently pull the panel away, releasing any retaining clips. Set the panel aside in a safe location.
3. 3

   Remove fuse box cover
   Locate the interior fuse box on the driver's side end of the dashboard. Release the cover by pressing the tab at the bottom and pulling the cover outward. Remove the cover completely to expose the fuses and relays. Keep the cover and any attached fuse diagram for reference.
4. 4

   Document and remove fuses and relays
   Photograph the fuse box showing all installed fuses and relays in their current positions. Using the fuse puller tool (located in the fuse box) or needle-nose pliers, carefully remove all fuses and relays. Place them in an organized manner matching their original positions, or label them individually.
5. 5

   Remove knee bolster and access panels
   Remove the knee bolster panel below the steering column by removing the mounting screws. Remove any additional trim panels necessary to access the back side of the fuse box. This may include the side dashboard end cap on the driver's door jamb side.
6. 6

   Disconnect electrical connectors
   Working from behind the fuse box, locate all electrical connectors attached to the back of the IPM. There are typically 4-6 large multi-pin connectors. Each connector has a locking tab or slider mechanism. Press or slide the lock release while gently pulling the connector straight back. Label each connector position with tape and marker, or refer to your photographs.
   ⚠Connectors require significant but controlled force. Rock them gently while pulling to avoid bending pins
7. 7

   Remove ground connections
   Locate any ground straps or ground wires connected to the fuse box mounting bracket. Using a 10mm socket, remove the ground strap bolt(s). Clean the contact surfaces with a wire brush or contact cleaner to ensure good electrical contact during reassembly.
   ℹ️Clean contact surfaces as specified in torque specifications to ensure proper grounding
   Torque spec

   Ground Strap Bolt16 Nm (12 lb-ft)
8. 8

   Remove fuse box mounting fasteners
   Locate the mounting bolts securing the fuse box to the dashboard structure. There are typically 3-4 bolts accessible from different angles. Use a 10mm socket with extensions and universal joints as needed to access all mounting points. Remove all mounting bolts completely.
   Torque spec

   Mounting Bolts39 Nm (29 lb-ft)
9. 9

   Remove interior fuse box
   With all connectors and mounting bolts removed, carefully maneuver the fuse box out of the dashboard opening. The unit may need to be tilted or rotated to clear surrounding structures. Work slowly to avoid snagging any remaining wiring.
10. 10

    Inspect and prepare new fuse box
    If installing a replacement fuse box, inspect all connector terminals on the new unit for damage or debris. Compare the new unit to the old one to verify correct part number and connector configuration. Inspect the mounting bracket area in the dashboard and clean if necessary.
11. 11

    Install new fuse box
    Position the new or serviced fuse box into the dashboard opening, routing it carefully past any wiring or structures. Align the mounting holes with the dashboard bracket. Start all mounting bolts by hand to ensure proper alignment before tightening.
12. 12

    Torque mounting bolts
    Using a torque wrench, tighten all fuse box mounting bolts to specification in a cross pattern to ensure even seating. Verify the fuse box is securely mounted and does not move when pressure is applied.
    Torque spec

    Mounting Bolts39 Nm (29 lb-ft)
13. 13

    Reconnect ground connections
    Install the ground strap(s) to the fuse box mounting bracket or designated ground point. Ensure contact surfaces are clean and free of paint or corrosion. Torque the ground strap bolt(s) to specification.
    Torque spec

    Ground Strap Bolt16 Nm (12 lb-ft)
14. 14

    Reconnect electrical connectors
    Working from your photographs or labels, reconnect each electrical connector to the back of the fuse box in the correct position. Push each connector firmly until you hear or feel the locking mechanism engage. Tug gently on each connector to verify it is locked in place.
15. 15

    Reinstall fuses and relays
    Using your documentation or the fuse diagram, reinstall all fuses and relays into their correct positions in the fuse box. Ensure each fuse and relay is fully seated in its socket.
16. 16

    Reconnect battery and initialize systems
    Return to the engine compartment and reconnect the negative battery terminal. Torque the battery terminal bolt to specification. Do not overtighten as this can damage the battery post.
    ⚠Battery terminal bolts are low torque - overtightening will damage the battery post
    Torque spec

    Battery Terminal Bolts8 Nm (6 lb-ft)

Reassembly

1. Reinstall the fuse box cover by aligning the tabs and pressing until it clicks into place
2. Reinstall all dashboard trim panels, knee bolster, and lower panels in reverse order of removal
3. Ensure all panel clips are properly engaged and screws are tightened securely but not overtightened
4. Close all doors and hood

Verification

• Turn the ignition to the ON position (do not start) and verify the instrument cluster illuminates normally with no unusual warning lights
• Check that all interior lights, power windows, door locks, and other electrical accessories function properly
• Start the engine and verify normal operation with no warning lights except those that normally illuminate briefly at startup
• Test critical systems including turn signals, headlights, brake lights, windshield wipers, and HVAC blower
• Use a scan tool to check for any stored diagnostic trouble codes related to the fuse box or electrical system
• Verify the airbag warning light follows normal startup sequence (illuminates briefly then extinguishes)
• Test all power accessories and verify proper operation before returning vehicle to service

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