This procedure covers the replacement of the Level 1 charging cable (120V portable charger) on a 2022 Rivian EDV 500 electric delivery van.

Warnings

Tools required

Parts

• Level 1 charging cable assembly × 1 — Use OEM specification
• Charging port seal/gasket (if damaged) × 1 — Use OEM specification

Preparation

1. Park vehicle on level surface and engage parking brake
2. Ensure vehicle is powered off and key fob is at least 20 feet away
3. Verify no charging cable is connected to the vehicle
4. Disconnect 12V auxiliary battery (located in front compartment) negative terminal and wait 2 minutes
5. Open rear cargo area and locate charging cable storage compartment
6. Document cable routing and connector positions with photos

Procedure

1. 1

   Access charging cable storage compartment
   Open the rear cargo area. Locate the charging cable storage compartment on the driver side rear panel. Remove the compartment cover by releasing the retaining clips using trim panel removal tools. Carefully pull the cover away from the panel to access the Level 1 cable.
2. 2

   Disconnect cable from vehicle charging system
   Locate the cable's vehicle connector at the rear of the storage compartment. Press the release tab on the connector and carefully pull straight out to disconnect from the vehicle's charging control module. Note the orientation of the connector for reinstallation.
3. 3

   Remove cable retention brackets
   Using a Torx driver, remove the two Torx screws securing the cable retention bracket inside the storage compartment. Remove the bracket and set aside with hardware. Carefully unwind the cable from any routing clips or guides within the compartment.
4. 4

   Remove old Level 1 charging cable
   Carefully pull the entire Level 1 charging cable assembly from the storage compartment, noting how it was coiled or secured. Inspect the storage compartment for any debris or damage that may have affected cable performance.
5. 5

   Inspect charging port and connections
   With the cable removed, inspect the vehicle's charging control module connector for any signs of corrosion, damage, or debris. Clean contacts with electrical contact cleaner if needed. Inspect the charging port door seal and gasket for damage and replace if necessary.
   ⚠Do not use compressed air near electrical contacts as it may force debris deeper into connectors
6. 6

   Prepare new Level 1 charging cable
   Unpack the new Level 1 charging cable. Verify it is the correct part for the EDV 500 by confirming part number matches Rivian specifications. Inspect the cable for any shipping damage, paying special attention to the vehicle connector and wall plug ends.
7. 7

   Route new cable into storage compartment
   Carefully coil the new charging cable and route it into the storage compartment following the same path as the original cable. Ensure the cable sits naturally without kinks or sharp bends that could damage internal conductors.
8. 8

   Connect cable to vehicle charging system
   Align the vehicle connector with the charging control module receptacle, ensuring proper orientation. Push firmly until you hear and feel a positive click indicating the connector is fully seated and the locking tab has engaged.
9. 9

   Secure cable with retention bracket
   Position the cable in the routing clips and guides within the storage compartment. Install the retention bracket over the cable and secure with the two Torx screws removed earlier. Ensure screws are snug but do not overtighten plastic mounting points.
10. 10

    Reinstall compartment cover
    Align the storage compartment cover with the mounting points on the rear panel. Press firmly around the perimeter until all retaining clips engage with an audible snap. Verify the cover is flush and secure.
11. 11

    Reconnect 12V battery
    Reconnect the 12V auxiliary battery negative terminal. Ensure connection is clean and tight. Allow the vehicle systems to initialize for approximately 30 seconds.

Reassembly

1. Verify all trim panels and compartment covers are properly secured
2. Ensure no tools or parts have been left in the cargo area or storage compartment
3. Confirm charging cable is properly coiled and secured in storage compartment

Verification

• Power on the vehicle and verify no warning lights or charging system errors appear on the instrument cluster
• Remove the new Level 1 charging cable from storage and plug it into a standard 120V household outlet
• Connect the cable to the vehicle's charging port and verify the charging indicator light illuminates on both the cable and vehicle
• Monitor for at least 5 minutes to confirm charging initiates properly without errors
• Check the vehicle's infotainment system charging status screen to verify Level 1 charging is recognized and functioning
• Disconnect cable, return to storage compartment, and verify proper fit and secure storage

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