Complete state inspection procedure for the 2022 Rivian EDV 500 electric delivery van, covering all safety systems, lighting, brakes, suspension, tires, and EV-specific components required for state compliance.

Warnings

Tools required

Preparation

1. Verify vehicle information matches inspection paperwork including VIN, year, make, and model
2. Position vehicle on level surface in inspection bay with adequate lighting
3. Ensure battery has sufficient charge (minimum 20%) to operate all systems during inspection
4. Place wheel chocks behind rear wheels before raising vehicle
5. Verify all vehicle doors, hood, and cargo area can open and close properly

Procedure

1. 1

   Exterior Lighting and Signal Inspection
   With vehicle powered on, inspect all exterior lighting. Verify headlights (low and high beam), daytime running lights, fog lights (if equipped), turn signals (front and rear), brake lights, reverse lights, license plate lights, and hazard lights all illuminate properly. Check for proper lens condition with no cracks or moisture intrusion. Verify headlight aim is within specification using alignment tool.
2. 2

   Horn and Wiper System Check
   Test horn for proper operation and adequate sound level. Operate windshield wipers at all speeds (intermittent, low, high) and verify washer fluid sprays adequately on windshield. Check wiper blade condition for tears, cracks, or improper contact. Inspect washer fluid level and top off if below minimum mark.
3. 3

   Interior Safety Equipment Inspection
   Check driver and passenger seat belts for proper operation, fraying, cuts, or excessive wear. Verify all seat belt buckles latch and release properly. Test seat belt retractors for smooth operation. Inspect driver seat for secure mounting. Verify horn button operation from steering wheel. Check all interior lights including dome lights and cargo area lighting.
4. 4

   Instrument Panel and Warning Light Check
   Power on vehicle to Ready mode without starting drive motors. Verify instrument cluster illuminates and displays all information correctly. Check that warning lights (ABS, brake system, tire pressure monitoring system, airbag) illuminate during startup sequence and then extinguish. Verify no active warning lights remain illuminated that would indicate system malfunctions.
5. 5

   OBD-II Diagnostic System Check
   Connect OBD-II scanner to diagnostic port located below driver side dashboard. Verify communication with vehicle control modules. Check for any stored diagnostic trouble codes (DTCs) in all modules including battery management system, brake system, ABS, and body control modules. Document any codes found. Verify readiness monitors are set (EVs typically have fewer monitors than ICE vehicles).
6. 6

   Brake System Performance Test
   Perform brake pedal effort test to verify proper brake booster assist function (electric vacuum pump on EV). Pedal effort should be firm with minimal travel. Test parking brake hold on incline or using brake pedal effort gauge to verify adequate holding force. Check brake fluid level in reservoir and verify fluid is clear (not dark or contaminated). Inspect for any brake warning lights during testing.
7. 7

   Tire and Wheel Inspection
   Inspect all four tires for proper tread depth using tread depth gauge (minimum 2/32 inch in most states, though 4/32 inch recommended). Check for uneven wear patterns, bulges, cuts, or sidewall damage. Verify tire sizes match on each axle. Check tire pressures against door jamb specification label and adjust as needed. Inspect wheels for cracks, bends, or damage. Verify all lug nuts are present and properly torqued.
8. 8

   Steering and Suspension Visual Inspection
   With vehicle on lift, inspect steering components including tie rod ends, ball joints, and control arms for excessive wear, damage, or torn boots. Check for any leaking from shock absorbers. Verify no excessive play in wheel bearings by attempting to rock wheels at 12 and 6 o'clock positions. Inspect CV axles and boots for tears or leaking grease. Check for any loose or damaged suspension components.
9. 9

   Undercarriage and Frame Inspection
   Inspect frame and body for rust, damage, or structural deterioration. Check for any modifications or alterations that may affect safety. Inspect high-voltage battery enclosure for damage, dents, or signs of leaking coolant (orange fluid). Verify battery pack protective panels are secure. Check exhaust heat shield mounting (minimal exhaust on EV but thermal management components present). Inspect for any fluid leaks from brake lines, coolant lines, or differential housings.
10. 10

    Brake Component Inspection
    With wheels removed, inspect brake rotors for minimum thickness, scoring, or excessive rust on friction surfaces. Check brake pads for remaining thickness (minimum 3mm in most cases). Inspect brake calipers for leaks, damage, or seized slide pins. Verify brake hoses show no signs of cracking, bulging, or damage. Check that parking brake cables move freely and are not frayed or damaged.
11. 11

    Glass and Mirror Inspection
    Inspect windshield for cracks or chips in driver's field of vision that would obstruct visibility. Check all windows for proper operation and that they seal correctly when closed. Verify side mirrors adjust properly using power controls and show no cracks. Check rear view mirror is securely mounted. Inspect rear window and all glass for damage or delamination.
12. 12

    Body and Door Inspection
    Verify all doors open and close properly with functioning latches and hinges. Check hood and cargo doors for proper operation and secure latching. Inspect body panels for sharp edges or damage that could cause injury. Verify VIN plate is present and legible on dashboard and driver door jamb. Check for proper bumper mounting and condition.
13. 13

    Final Road Test and Dynamic Checks
    Perform test drive to verify vehicle tracks straight, steering wheel is centered, and there is no excessive play in steering. Test brakes for proper stopping power, no pulling to either side, and no unusual noises or vibrations. Verify ABS activates during hard braking on safe surface. Listen for any unusual noises from drivetrain, suspension, or wheel bearings. Test regenerative braking system operation and verify smooth transitions between regen and friction braking.
14. 14

    Documentation and Inspection Report Completion
    Document all findings on state inspection form. Record odometer reading, VIN verification, and any deficiencies found. Photograph any items requiring repair or attention. If vehicle passes all requirements, complete passing inspection certificate. If vehicle fails, provide detailed list of items requiring correction before re-inspection. Reset tire pressure monitoring system if tire pressures were adjusted.

Reassembly

1. Reinstall all wheels and torque lug nuts to manufacturer specification (consult vehicle service manual for specific torque value)
2. Lower vehicle from lift and perform final walk-around inspection
3. Clear any non-critical diagnostic codes that may have set during inspection procedures
4. Verify all access panels, hood, and doors are properly closed and latched

Verification

• Confirm all inspection items documented properly on state inspection form
• Verify inspection sticker or certificate is completed with correct information and expiration date
• Ensure customer receives copy of inspection report with any noted deficiencies
• Confirm vehicle displays no active warning lights on instrument cluster
• Verify all tools and equipment have been removed from vehicle and surrounding area

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