suspension
Strut Mount - Rear
for 2023 Rivian EDV 500 Dual Motor AWD (EDV) · AWD
Editorial review:Chris Hackleman — Master Technician · 20+ years · Jeff Moore — Master Lexus & Toyota Mechanic · 20+ years
Difficulty
Advanced
Time
3.0 h
Tools
12
Steps
15
✓Expert-verified. Personally reviewed and approved by OLP's master technicians (Chris Hackleman & Jeff Moore — 20+ years each). Always follow the vehicle's factory service information and torque specs.
Replace the rear strut mount assembly on a 2023 Rivian EDV 500, which connects the rear suspension strut to the vehicle body and absorbs road shock.
Warnings
⚠️This is a SAFETY-CRITICAL suspension repair. Improper installation can result in loss of vehicle control, collision, and death. If you are not experienced with suspension work or lack proper equipment, seek professional service.
⚠️Never work under a vehicle supported only by a jack. Always use rated jack stands on solid, level ground.
⚠️Coil springs store tremendous energy. Improper use of spring compressors can cause springs to violently release, causing severe injury or death. Use only quality spring compressors and follow manufacturer instructions exactly.
⚠️This is a high-voltage electric vehicle. Ensure high-voltage system is completely de-energized before beginning work. Verify there is no voltage at work area with appropriate test equipment.
⚠Rear strut mounts may have electronic damping control connections. Disconnecting battery may trigger fault codes requiring reset with diagnostic equipment.
⚠Mark all fastener positions and orientations during disassembly to ensure correct alignment during reassembly.
ℹ️Torque specifications are not available in database. Consult factory service manual or contact Rivian service for proper torque values before beginning work.
Tools required
Floor jackEssential
Jack stands rated for 3+ tonsEssential
Torque wrench (50-200 ft-lb)Essential
Socket set (metric)Essential
Wrench set (metric)Essential
Spring compressor setEssential
Pry bar
Penetrating oil
Brake line clips or wireEssential
Impact wrench
Trim panel removal tools
Multimeter (12V DC)
Parts
- Rear strut mount assembly × 1 — Use OEM specification
- Strut mount bearing × 1 — Often included with mount assembly
- Upper strut mount nuts × 1 — Use OEM specification
- Anti-seize compound × 1 — High-temperature rated
Preparation
- Park vehicle on level, solid surface and engage parking brake
- Chock front wheels securely
- Disconnect 12V battery negative terminal and wait 5 minutes for system capacitors to discharge
- Verify high-voltage system is de-energized according to Rivian service procedures
- Loosen rear wheel lug nuts while vehicle is on ground (do not remove)
- Lift rear of vehicle with floor jack at designated lift points
- Support vehicle securely on jack stands rated for vehicle weight at proper support points
- Remove rear wheel on side being serviced
- Photograph or mark strut position and orientation for reference during reassembly
- Spray all fasteners with penetrating oil and allow to soak for 15-30 minutes
Procedure
- 1Access rear cargo area and remove interior trimOpen rear cargo doors and locate the strut tower access panel. This may be under the cargo floor covering or behind trim panels. Remove any cargo floor panels, fasteners, or trim pieces necessary to access the upper strut mount nuts. On EDV 500, access may be through side panel in cargo area. Take care not to damage wiring harnesses or trim clips.
- 2Disconnect electronic damping control (if equipped)Locate the electrical connector at the top of the strut assembly for adaptive damping system. Carefully disconnect the electrical connector by releasing the locking tab. Use multimeter to verify no voltage present. Secure connector away from work area to prevent damage.
- 3Support lower suspension and remove brake line bracketsPlace floor jack under lower control arm or suspension knuckle to support weight of suspension assembly. Raise jack just enough to take load off strut but not to lift vehicle. Locate and remove brake line brackets or clips attached to strut body using appropriate socket. Secure brake line away from work area with brake line clips or wire to prevent strain on brake hose.
- 4Remove lower strut mounting boltsLocate the lower strut-to-knuckle or strut-to-lower mount bolts. These are typically two large bolts connecting the strut to the suspension knuckle or mounting bracket. Support the strut assembly while removing these bolts. Remove bolts completely and note their orientation and any alignment marks or eccentric washers.
- 5Mark and remove upper strut mount nutsFrom inside cargo area at strut tower, locate the upper strut mount nuts (typically 3-4 nuts in circular pattern). Mark the orientation of the strut mount for proper reinstallation. Have an assistant support the strut from below, or ensure floor jack is properly positioned to prevent strut from falling. Remove all upper mounting nuts while supporting strut assembly.
- 6Remove strut assembly from vehicleCarefully lower the strut assembly down and out of the vehicle. Maneuver the strut past brake components, suspension arms, and body panels. Place strut assembly on clean workbench in secure position for disassembly.
- 7Install spring compressorsInstall spring compressors on opposite sides of the coil spring, positioning them at least 90 degrees apart for balanced compression. Ensure compressor hooks are fully engaged with spring coils and positioned away from strut body. Follow spring compressor manufacturer instructions exactly. Begin compressing spring gradually, alternating between compressors to maintain even compression. Compress until spring tension is completely relieved from upper strut mount.
- 8Remove strut shaft nut and old mountHold the strut shaft from rotating using appropriate tool (hex socket or shaft holding tool at top center of shaft). Remove the strut shaft nut using socket and wrench. Carefully remove upper mount assembly, bearing plate, bump stop, and dust boot. Note the exact order and orientation of all components for reassembly. Inspect all components for wear or damage.
- 9Install new strut mount assemblyClean the strut shaft threads and apply anti-seize compound sparingly. Install components in exact reverse order of removal: dust boot, bump stop, bearing (if separate), and new strut mount assembly. Ensure mount is oriented correctly according to marks made during disassembly. Thread strut shaft nut onto shaft by hand first to ensure proper thread engagement.
- 10Torque strut shaft nut and release springHold strut shaft from rotating and torque the shaft nut to manufacturer specification (consult factory service manual for exact value, typically 50-70 ft-lb for this vehicle class). Verify mount is properly seated and oriented. Slowly and evenly release spring compressors, alternating between them to maintain even spring release. Once spring is fully seated against upper and lower spring seats, completely remove spring compressors.
- 11Reinstall strut assembly into vehicleLift strut assembly into position, guiding strut shaft through upper mount opening in strut tower. Align upper mount studs with holes in strut tower. From inside cargo area, start all upper mount nuts by hand to hold assembly in place. Do not fully tighten yet.
- 12Connect lower strut mounting boltsUsing floor jack, raise lower suspension to align strut with lower mounting points. Install lower strut mounting bolts, ensuring proper alignment and that any eccentric washers or alignment components are in original positions. Start bolts by hand first. Torque lower mounting bolts to factory specification (consult service manual - typically 80-120 ft-lb).
- 13Torque upper mount nuts and reconnect componentsFrom inside cargo area, torque upper strut mount nuts in star pattern to factory specification (consult service manual - typically 25-35 ft-lb). Reconnect electronic damping control connector if equipped, ensuring positive lock engagement. Reinstall brake line brackets to strut body and torque fasteners to specification.
- 14Reinstall wheel and lower vehicleReinstall wheel and thread lug nuts by hand. Lower vehicle until tire just touches ground. Torque lug nuts in star pattern to factory specification (consult service manual - typically 130-150 ft-lb for Rivian vehicles). Remove jack stands and completely lower vehicle. Remove wheel chocks.
- 15Reconnect battery and reset systemsReconnect 12V battery negative terminal. Turn vehicle to ON position without starting drive system. Check instrument cluster for warning lights. Clear any fault codes using diagnostic scanner if adaptive suspension faults are present. Cycle steering lock-to-lock and allow vehicle systems to initialize.
Reassembly
- Reinstall all cargo area trim panels and fasteners removed for strut tower access
- Ensure all wiring harnesses are properly routed and secured away from moving suspension components
- Verify brake lines have adequate clearance and are not pinched or rubbing against strut or suspension components
- If both sides were serviced, verify work is symmetrical and all components match side-to-side
Verification
- With vehicle on level ground, verify ride height is equal side-to-side and matches front-to-rear
- Test drive vehicle in safe area at low speed, listening for unusual noises from rear suspension
- Perform several gentle stops to verify brake function is normal with no pulling or vibration
- Drive over gentle bumps to confirm strut mount is functioning properly with no clunking or rattling
- Verify electronic damping control functions properly if equipped (check through vehicle settings or diagnostic scanner)
- Re-check lug nut torque after first 50 miles of driving
- Have four-wheel alignment performed by qualified shop with proper equipment - strut mount replacement affects alignment
- Monitor for warning lights or fault codes for first several drive cycles