maintenance

TPMS Sensor

for 2023 Rivian EDV 500 Dual Motor AWD (EDV) · AWD

Difficulty

Moderate

Time

2.0 h

Tools

Steps

Replace one or more TPMS (Tire Pressure Monitoring System) sensors on a 2023 Rivian EDV 500, including sensor programming and system verification.

Warnings

⚠Rivian EDV 500 is a commercial electric delivery van with significant weight. Ensure jack and jack stands are rated appropriately.

⚠TPMS sensors contain electronic components. Handle carefully to avoid damage from impact or static discharge.

ℹ️All TPMS sensors must be programmed to the vehicle's specific ID codes. Failure to program will result in TPMS warning light.

⚠Some EDV 500 models use specific tire pressure settings for commercial load ratings. Verify correct pressure specifications before reinflation.

Tools required

TPMS programming tool compatible with Rivian vehiclesEssential

Tire pressure gaugeEssential

Tire iron or impact wrenchEssential

Hydraulic floor jackEssential

Jack stands rated for vehicle weightEssential

Tire bead breaker or tire machineEssential

Tire mount/dismount toolsEssential

Valve core removal tool

Tire lubricant

Wheel balancer

Torque wrenchEssential

Parts

TPMS sensor (Rivian EDV OEM) × 1 — Use OEM Rivian specification
TPMS valve stem service kit × 1 — Include grommet, nut, and cap
Valve core × 1 — Compatible with TPMS sensor

Preparation

Park vehicle on level, solid surface and engage parking brake
Verify which wheel position requires TPMS sensor replacement using onboard diagnostics or TPMS tool
Chock wheels that will remain on the ground
Loosen lug nuts on affected wheel before raising vehicle
Locate proper jack points per Rivian service manual for EDV 500 chassis
Have replacement TPMS sensor and valve service kit ready

Procedure

1
Raise vehicle and remove wheel
Use hydraulic jack to raise vehicle at appropriate jack point for the wheel being serviced. Position jack stand for safety. Remove lug nuts completely and remove wheel assembly from hub. Place wheel flat on ground or tire machine.
2
Deflate tire completely
Remove valve cap and use valve core tool to extract valve core from TPMS sensor stem. Allow tire to deflate completely. This protects the TPMS sensor during bead breaking.
3
Break tire bead
Using tire bead breaker or tire machine, break both inner and outer tire beads from the wheel rim. Work carefully around the circumference to fully separate bead from rim on both sides. Position bead breaker opposite the valve stem location to minimize stress on existing TPMS sensor.
4
Dismount tire from wheel
Using tire machine or manual tire irons, carefully dismount tire from wheel rim. Note the position of the TPMS sensor (typically near valve stem). Avoid prying tools near sensor location to prevent damage during removal.
5
Remove old TPMS sensor
Locate TPMS sensor mounting nut on interior side of wheel rim. Use appropriate socket or wrench to remove mounting nut. Carefully extract old TPMS sensor and valve stem assembly from rim. Inspect valve stem hole in rim for damage or corrosion.
6
Clean sensor mounting area
Clean the valve stem hole area on both sides of the rim using appropriate cleaner. Remove any old rubber gasket material, corrosion, or debris. Ensure mounting surface is clean and smooth for proper seal of new sensor.
7
Install new TPMS sensor
Insert new TPMS sensor with valve stem through rim hole from inside. Install new rubber grommet or seal per service kit instructions. Thread mounting nut onto valve stem from outside of rim and tighten to secure sensor. Do not overtighten as this can damage sensor housing or stem threads. Verify sensor sits flush and secure against rim.
8
Mount and inflate tire
Apply tire lubricant to tire beads. Mount tire onto rim using tire machine, keeping tools away from TPMS sensor location. Seat both beads properly on rim. Install valve core into new TPMS sensor valve stem. Inflate tire to recommended pressure for Rivian EDV 500 commercial specification (verify label on driver door jamb or cargo area).
9
Balance wheel assembly
Mount wheel on balancing machine. Balance wheel assembly to manufacturer specifications. Apply wheel weights as needed, avoiding placement near TPMS sensor location.
10
Reinstall wheel on vehicle
Lift wheel assembly onto hub, aligning lug bolt holes. Install lug nuts by hand. Lower vehicle until tire contacts ground but vehicle weight is not fully on wheel. Tighten lug nuts in star pattern to proper torque specification per Rivian EDV 500 service manual (verify torque spec for commercial van model).
11
Program TPMS sensor
Connect TPMS programming tool to vehicle OBD-II port or use wireless programming method per tool instructions. Enter TPMS learn mode following Rivian-specific procedure. Program new sensor ID to correct wheel position in vehicle's TPMS control module. Typical Rivian procedure may require using touchscreen interface to enter sensor relearn mode, then triggering each sensor in specified sequence.
12
Verify all TPMS sensors
Use TPMS tool to scan all four wheel positions. Confirm each sensor is transmitting properly and vehicle is receiving signals. Verify sensor IDs are correctly assigned to their physical wheel locations. Clear any TPMS fault codes from vehicle system.

Reassembly

Ensure all lug nuts are torqued to specification in proper star pattern
Verify tire pressure in all four tires matches Rivian EDV 500 commercial load specifications
Reinstall valve stem caps on all wheels

Verification

Start vehicle and verify TPMS warning light extinguishes after brief self-check (typically within 30 seconds to 2 minutes of driving)
Access vehicle touchscreen TPMS display to confirm all four tire pressures are reading correctly and updating in real-time
Perform test drive at speeds above 20 mph for at least 5 minutes to ensure TPMS system communication is stable
Use TPMS scan tool to verify new sensor is transmitting signal strength and battery voltage within normal parameters
Check for any TPMS-related fault codes in vehicle diagnostics system