TPMS Sensor

This procedure covers the replacement of TPMS (Tire Pressure Monitoring System) sensors on a 2024 Rivian EDV 500 delivery van, including sensor removal, installation, and system relearn.

Warnings

Tools required

Parts

• TPMS sensor × 1 — Use OEM Rivian TPMS sensor
• TPMS valve core × 1 — Included with sensor or separate
• TPMS valve cap × 1 — Use OEM specification
• Valve stem seal/grommet × 1 — Use OEM specification
• Tire bead lubricant × 1 — Soap-based tire mounting compound

Preparation

1. Park vehicle on level surface and engage parking brake
2. Place wheel chocks on wheels that will remain on ground
3. Verify replacement TPMS sensor is correct part number for 2024 Rivian EDV 500
4. Note which wheel position requires sensor replacement for proper relearn procedure
5. Have tire specifications ready: verify correct tire pressure for EDV 500 load rating

Procedure

1. 1

   Remove wheel from vehicle
   Loosen lug nuts while wheel is on ground. Raise vehicle using appropriate jack points for EDV 500 commercial chassis. Support with jack stands rated for vehicle weight. Remove lug nuts completely and remove wheel assembly.
2. 2

   Deflate tire completely
   Remove valve cap and depress valve core to fully deflate tire. Ensure tire is completely deflated before proceeding with bead breaking. Push tire beads into drop center of wheel.
3. 3

   Break tire beads
   Using bead breaker or tire machine, break both tire beads (inner and outer) away from wheel rim. Work around entire circumference to ensure beads are fully separated. Position bead breaker away from TPMS sensor location (typically opposite valve stem).
4. 4

   Remove tire from wheel
   Mount wheel on tire changing machine. Apply tire bead lubricant to both beads. Using tire machine or tire spoons, carefully work top bead over rim edge, keeping tools away from TPMS sensor. Remove bottom bead, taking care not to damage wheel finish.
5. 5

   Remove old TPMS sensor
   Locate TPMS sensor attached to valve stem inside wheel. Remove sensor mounting nut from outside of wheel (typically 7-10 mm). Carefully pull sensor and valve stem assembly through wheel rim from inside. Inspect wheel valve hole for damage or corrosion.
6. 6

   Prepare new TPMS sensor
   Unpack new Rivian TPMS sensor. Install new valve stem seal/grommet onto sensor valve stem. Verify sensor battery is active by triggering with TPMS tool. Check that sensor ID is readable and ready for programming.
7. 7

   Install new TPMS sensor
   Insert new TPMS sensor through wheel valve hole from inside of wheel. Ensure grommet seats properly against wheel. Thread on mounting nut from outside and hand-tighten. Torque mounting nut to manufacturer specification (typically 4-7 ft-lbs, but no specific torque provided for this vehicle). Do not overtighten as this can damage sensor housing.
8. 8

   Reinstall tire on wheel
   Apply fresh tire bead lubricant to both tire beads. Position tire on wheel with alignment marks if applicable. Using tire machine, work bottom bead over rim first, ensuring TPMS sensor is not damaged during installation. Mount top bead, keeping mounting head opposite sensor location.
9. 9

   Inflate and seat tire beads
   Install valve core into TPMS sensor valve stem. Inflate tire to seat both beads on rim. You may hear audible pops as beads seat. Once beads are seated, adjust to recommended tire pressure for EDV 500 (verify on door placard or service manual for commercial load rating). Check for leaks around valve stem.
10. 10

    Balance wheel assembly
    Mount wheel on balancing machine. Balance wheel assembly to within 0.25 oz for commercial vehicle specifications. Apply wheel weights as needed. Verify balance is within acceptable limits.
11. 11

    Reinstall wheel on vehicle
    Clean wheel mounting surface on hub. Install wheel onto hub, aligning holes. Thread lug nuts by hand to prevent cross-threading. Tighten lug nuts in star pattern while wheel is still raised. Lower vehicle until wheel contacts ground but vehicle weight is not fully down.
12. 12

    Torque lug nuts
    With vehicle weight partially on wheel, torque lug nuts to specification in star pattern. For EDV 500 commercial vehicle, follow Rivian specified torque (typically 150-180 ft-lbs for this class, but verify in service manual). Fully lower vehicle and remove jack stands.
13. 13

    Perform TPMS relearn procedure
    Using Rivian diagnostic scanner or compatible TPMS relearn tool, enter TPMS programming mode. Select the wheel position where sensor was replaced. Follow tool prompts to trigger and program new sensor ID to vehicle's TPMS control module. This typically involves placing tool near tire valve to activate sensor and transmit ID to vehicle.
14. 14

    Verify all TPMS sensors
    After programming new sensor, use diagnostic tool to verify all four TPMS sensors are communicating properly with vehicle system. Check that each sensor reports correct pressure and battery status. Clear any TPMS fault codes from vehicle computer.

Reassembly

1. Verify lug nuts are torqued to specification in star pattern
2. Install valve stem cap to protect valve core from debris and moisture
3. Verify tire pressure matches EDV 500 specification for current load condition
4. Check that TPMS warning light is not illuminated on instrument cluster

Verification

• Start vehicle and verify TPMS warning light extinguishes after initial bulb check
• Use Rivian diagnostic scanner to confirm all TPMS sensors are reporting data correctly
• Verify tire pressure reading on instrument cluster matches actual tire pressure
• Test drive vehicle briefly and confirm TPMS warning does not reappear
• If available, use TPMS tool to trigger each sensor individually and verify response from vehicle system

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