suspension

Strut Bearing

for 2024 Tesla Cybertruck Dual Motor AWD · AWD
Editorial review:Chris HacklemanMaster Technician · 20+ years · Jeff MooreMaster Lexus & Toyota Mechanic · 20+ years
Difficulty
Advanced
Time
2.5 h
Tools
12
Steps
14
Expert-verified. Personally reviewed and approved by OLP's master technicians (Chris Hackleman & Jeff Moore — 20+ years each). Always follow the vehicle's factory service information and torque specs.

Replace the front strut upper bearing (mount) on a 2024 Tesla Cybertruck Dual Motor. The strut assembly must be removed from the vehicle and disassembled with a spring compressor to access the bearing. Note that the Cybertruck uses standard coil-over struts at the corners despite having adaptive air suspension on some configurations — verify your truck's suspension type before ordering parts.

Warnings

⚠️This Cybertruck uses a 48V low-voltage architecture — NOT 12V. Connectors, fuses, and the LV battery itself differ from other Teslas. Use insulated tools when disconnecting.
⚠️A compressed coil spring stores enough energy to cause fatal injury. Use only a properly rated spring compressor and keep your body out of the spring's line of release.
⚠️Steer-by-wire: there is NO mechanical link between the yoke and wheels. Do NOT operate the yoke with the LV battery connected and suspension disassembled — actuators may move unexpectedly.
Stainless steel exoskeleton scratches and dents are extremely visible and difficult to repair. Protect fender edges with fender covers or padding before reaching into the wheel well.
If equipped with adaptive air suspension, the system must be placed in service/jack mode via the touchscreen before lifting. Failure to do so can cause the compressor to fight the lift or damage the air spring.
Critical fasteners are torqued with vehicle weight on wheels (control arm bolts). Do not final-torque these in the air.
ℹ️An alignment is required after any strut R&R. Schedule one before driving extended distances.

Tools required

Heavy-duty coil spring compressor (rated for truck-class springs)Essential
Floor jack (3-ton minimum)Essential
Jack stands (3-ton minimum, rated for ~7,000 lb curb weight)Essential
Torque wrench (1/2" drive, up to 200 Nm)Essential
Torque wrench (3/8" drive, 20-100 Nm)Essential
Metric socket set (deep and shallow)Essential
Metric Allen/hex key setEssential
Metric Torx/E-Torx set
Breaker barEssential
Pickle fork or ball joint separator (if separating ball joint)
Insulated gloves and tools (for 48V LV disconnect)Essential
Plastic/nylon pry tools (avoid scratching stainless exoskeleton)Essential

Parts

  • Strut upper bearing / mount assembly × 1 — Manufacturer-specified Cybertruck front strut bearing — confirm with VIN
  • Strut tower nuts (single-use if specified by Tesla) × 3 — OEM specification
  • Cotter pin for ball joint nut (if ball joint is separated) × 1 — OEM specification
  • Strut-to-knuckle bolts/nuts (if specified single-use) × 2 — OEM specification

Preparation

  1. Park on level ground, place in P, engage parking brake.
  2. Exit ALL doors with the key fob away from the vehicle. Wait at least 2 minutes for HV systems to fully de-energize, even on this non-HV job.
  3. Disconnect the 48V low-voltage battery per Tesla service procedure (Cybertruck uses 48V LV — NOT 12V like other Teslas). Use insulated tools and verify the LV system is de-energized before proceeding.
  4. DO NOT touch, cut, or pierce ANY orange cable — these are high-voltage (800V on Cybertruck) and lethal.
  5. If at any point you encounter an orange cable, an HV component, or are unsure if a system is de-energized: STOP and consult a Tesla-certified technician.
  6. If equipped with adaptive air suspension, enter Service Mode / Jack Mode via the touchscreen BEFORE disconnecting the LV battery so the suspension is set to a serviceable height and the compressor is disabled.
  7. Loosen the front wheel lug nuts while the vehicle is on the ground.
  8. Raise the front of the vehicle and support it on jack stands rated for the Cybertruck's mass at the manufacturer-specified lift points.
  9. Remove the front wheel on the side being serviced.
  10. Inspect for any orange HV cabling or LV harness routing near the strut tower and wheel well — note routing before disconnecting anything.
  11. Have replacement bearing/mount, new tower nuts, and (if applicable) new cotter pin on hand before disassembly.

Procedure

  1. 1
    Disconnect sway bar end link from strut/lower control arm
    Locate the sway bar end link at the lower end. Hold the stud with an Allen key on the flats while loosening the nut. Disconnect the end link to free the lower suspension for movement.
    Torque spec
    Sway Bar Link61 Nm (45 lb-ft)
  2. 2
    Disconnect any sensors and brake line brackets from the strut
    Carefully unclip the ABS/wheel-speed sensor harness and any brake hose retaining bracket from the strut body. Use plastic pry tools to release clips. Do not stretch or kink the brake hose. Set wiring aside so it cannot bind during strut removal.
    Cybertruck wiring harness clips are robust — verify each clip is fully released before pulling, or you will break the bracket.
  3. 3
    Separate strut from steering knuckle
    Support the lower control arm / knuckle with a floor jack to prevent it from dropping when the strut is freed. Remove the two strut-to-knuckle bolts. The knuckle may be pinch-clamped to the strut — gently spread the clamp with a wedge if necessary. Do not pry against the wheel speed sensor or brake caliper.
    When the strut is freed, the knuckle can swing outward under spring/CV joint tension. Keep fingers clear.
    Torque spec
    Strut-to-Knuckle Bolts122 Nm (90 lb-ft)
  4. 4
    Remove upper strut tower nuts
    From the top of the strut tower (accessible from inside the front trunk / under-hood area), locate the upper strut mount studs. While supporting the strut from below so it does not fall, remove the tower nuts. Do not remove the center shaft nut at this time.
    ⚠️Removing the center shaft nut while the spring is still loaded can launch the upper mount with lethal force. Only remove tower perimeter nuts here.
    Torque spec
    Strut Tower Nuts50 Nm (37 lb-ft)
  5. 5
    Remove the strut assembly from the vehicle
    Lower the strut down and out through the wheel well. Take care not to scratch the stainless fender lip or damage CV boots, brake hose, or wiring. Move the assembly to a clean workbench.
    Stainless exoskeleton: any contact will leave visible marks. Use fender covers and padding.
  6. 6
    Compress the coil spring
    Mount the strut securely. Install a heavy-duty spring compressor on opposing sides of the coil, capturing as many active coils as possible. Tighten evenly until the spring is fully unloaded from the upper mount (you can wiggle the upper seat by hand). Verify the spring is not cocked in the compressor.
    ⚠️Stand to the side, never over the spring. A failed compressor under load is potentially fatal.
  7. 7
    Remove the center shaft nut and disassemble the upper mount
    Hold the strut shaft from rotating (per the shaft's design — usually an internal hex or flats) and remove the center retaining nut. Lift off the upper mount, the bearing, the upper spring seat, and any isolators or bump-stop/dust-boot components. Note the orientation and order of every component as it comes off.
    Photograph each layer as you disassemble. Reassembling in the wrong order will cause noise, ride-height error, or failure.
  8. 8
    Replace the strut bearing
    Inspect the old bearing for roughness, rust, brinelling, or seized races — this is the failure mode that drove this repair. Replace with the new manufacturer-specified bearing. Inspect the upper mount rubber and dust boot/bump stop while you have it apart and replace if degraded.
  9. 9
    Reassemble the strut
    Install components in the reverse order of disassembly: spring seat / isolator, bearing, upper mount, etc. Confirm the spring's lower pigtail is seated in its locating pocket on the lower seat and the upper pigtail is correctly indexed in the upper seat. Install the center shaft nut and torque to OEM specification — refer to Tesla Service Manual.
    If the spring is not indexed correctly in both seats, the strut will sit cocked and ride height/alignment will be wrong.
  10. 10
    Slowly release the spring compressor
    Release the compressor evenly, verifying the spring seats correctly as load is applied. If the spring shifts off-index, stop, recompress, and reseat.
  11. 11
    Install the strut assembly into the vehicle
    Lift the assembly into the strut tower from below. Start the upper tower nuts by hand. Re-engage the strut to the steering knuckle and start the strut-to-knuckle bolts by hand. Do not fully torque yet.
  12. 12
    Torque the upper strut tower nuts
    Torque the upper strut tower nuts in a cross/star pattern.
    Torque spec
    Strut Tower Nuts50 Nm (37 lb-ft)
  13. 13
    Torque the strut-to-knuckle bolts
    Torque both strut-to-knuckle fasteners to specification.
    Torque spec
    Strut-to-Knuckle Bolts122 Nm (90 lb-ft)
  14. 14
    Reconnect sway bar end link, brake line bracket, and wheel speed sensor
    Reattach the sway bar end link, holding the stud with an Allen key while torquing the nut. Reseat the ABS sensor harness and brake hose bracket into their original clips so nothing rubs at full steering lock or full droop.
    Torque spec
    Sway Bar Link61 Nm (45 lb-ft)

Reassembly

  1. Reinstall the front wheel and snug the lug nuts.
  2. Lower the vehicle to the ground so the full vehicle weight rests on the wheels before final-torquing any control-arm fasteners that were loosened.
  3. Final-torque the wheel lug nuts in a star pattern to specification.
  4. Reconnect the 48V low-voltage battery using insulated tools. Reinstall any covers.
  5. If the truck was placed in Jack Mode / Service Mode, exit that mode via the touchscreen and allow the air suspension (if equipped) to re-level.
  6. Cycle the steering lock-to-lock with the vehicle stationary to allow the steer-by-wire system to recalibrate end stops if it requests it; follow any on-screen prompts.

Verification

  • No suspension warning messages on the touchscreen after a full power-up cycle.
  • Bounce-test the corner: motion should be controlled with no clunks, creaks, or graunching from the upper mount when turning the wheel lock-to-lock.
  • With the vehicle on the ground, turn the yoke lock-to-lock and listen at the strut tower — a properly seated new bearing is silent. Any popping or notchy feel indicates a misindexed spring or improperly seated bearing.
  • Visually compare ride height side-to-side at the front; a difference greater than spec indicates the spring is not seated correctly.
  • An alignment is REQUIRED after this repair — schedule a four-wheel alignment at a shop equipped for Cybertruck (heavy-duty rack, Tesla alignment targets).
  • Road test at low speed first, listening for noise and confirming the steer-by-wire centers correctly. If the yoke is off-center after alignment, Tesla service may need to recalibrate the steering angle sensor.
  • Recheck the strut tower nuts and strut-to-knuckle bolts after the first ~100 miles as a safety re-verification on this critical-fastener job.
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