suspension
Subframe Bushing
for 2024 Tesla Model Y Long Range Dual Motor AWD · AWD
Difficulty
Expert
Time
4.0 h
Tools
12
Steps
15
Replacement of the rear subframe (cradle) bushings on a 2024 Model Y Long Range AWD. The rear subframe carries the rear drive unit, control arms, and sway bar, so this is a heavy, high-consequence suspension job requiring a transmission jack and proper subframe support.
Warnings
⚠️The rear subframe on a Model Y carries the rear drive unit and is connected to high-voltage orange cabling and coolant lines. DO NOT fully drop the subframe without first verifying clearance for HV cables and coolant hoses. If any orange cable is under tension or must be disconnected, STOP — this becomes an HV-trained job.
⚠️The rear subframe is heavy (>100 lb with drive unit attached). It MUST be supported on a transmission jack or subframe table — not a floor jack with a block of wood. Dropping it can cause crushing injury and damage to the HV pack underneath.
⚠Model Y uses an aluminum-intensive rear structure. Do not strike subframe brackets or body mounts with a steel hammer — use a dead-blow or brass drift only.
⚠Suspension geometry will shift when the subframe is unbolted. A 4-wheel alignment is mandatory after this job.
ℹ️Mark the subframe position relative to the body before removal. Tesla subframes have some slop in the mounting holes and incorrect repositioning will throw rear toe and thrust angle out of spec.
Tools required
2-post or 4-post lift (essential — subframe cannot be safely supported on jack stands alone for this job)Essential
Transmission jack or subframe support tableEssential
Hydraulic press or bushing removal/installation tool kit (sleeve-and-cup style)Essential
Torque wrench, 1/2" drive (20–150 lb-ft range)Essential
Breaker bar, 1/2" driveEssential
Metric socket set (deep and shallow, 13–24 mm)Essential
Metric Allen/Hex bit setEssential
Metric Torx and E-Torx socket setEssential
Pry bar set
Penetrating oil
Paint marker / scribe (to mark subframe alignment to body)Essential
Wheel chocksEssential
Parts
- Rear subframe bushings (OEM replacement set) × 4 — Tesla Model 3/Y rear subframe bushing — OEM specification
- Subframe-to-body mounting bolts (one-time-use stretch bolts if specified by Tesla Service Manual) × 4 — OEM specification — replace if TTY
Preparation
- Park on level ground, place in P, engage the electric parking brake, and chock the front wheels.
- Exit ALL doors with the key fob carried away from the vehicle. Wait at least 2 minutes for HV systems to fully de-energize, even on this non-HV job.
- Open the frunk and remove the frunk liner to access the 12V low-voltage battery. Disconnect the 12V negative terminal and isolate the cable. (2024 Model Y uses a low-voltage Li-ion 16V-class battery in the frunk area.)
- DO NOT touch, cut, or pierce ANY orange cable — these are high-voltage and lethal. The rear drive unit area contains orange HV cabling routed along the top of the subframe.
- If at any point you encounter an orange cable under tension, an HV component you must disconnect, or are unsure if a system is de-energized: STOP and consult a Tesla-certified technician.
- Raise the vehicle on a 2-post or 4-post lift using Tesla's specified rear lift points (puck pads on the reinforced pinch-weld locations — never lift on the HV battery case).
- Remove both rear wheels.
- Remove the rear underbody aero shield / diffuser panel to expose the subframe mounting bolts.
Procedure
- 1Diagnostic confirmationBefore committing to bushing replacement, confirm the failure mode. Common Model Y rear subframe bushing symptoms: clunking on throttle on/off transitions, rear-end shimmy under hard cornering, visible cracking or separation of the rubber at the four subframe mount points, or rear toe that won't hold alignment. With the vehicle on a lift, have an assistant rock the rear drive unit fore/aft with a pry bar against the subframe while you watch each of the four mounts — any visible movement of the subframe relative to the body indicates a failed bushing. Replace all four as a set; never replace one in isolation.
- 2Mark subframe positionUsing a paint marker, scribe a witness line at each of the four subframe-to-body mounting points, marking the subframe edge against the body. Also mark the subframe bolt head orientation. This is the only reference you'll have for re-centering the subframe on reinstall — incorrect positioning will throw rear thrust angle out and cause uneven tire wear.
- 3Disconnect rear sway bar end linksLocate the rear sway bar end links where they attach to the lower control arms. Hold the link shaft with an Allen key and remove the nut on each side. Swing the links clear of the sway bar.Torque specSway Bar Link61 Nm (45 lb-ft)
- 4Disconnect rear lower control arms from knuckleAt each rear knuckle, remove the bolt securing the lower control arm (toe link and camber link) to the knuckle. Mark cam bolt positions before loosening so alignment can be approximated on reassembly. Support the knuckle so it does not hang on the half-shaft.⚠Do not let the rear knuckle hang from the half-shaft — internal CV joint damage will result. Support with a bungee or stand.Torque specControl Arm Bolts165 Nm (122 lb-ft)
- 5Inspect and document HV/coolant routing on top of subframeBefore lowering the subframe, visually trace every orange HV cable, coolant hose, and low-voltage harness routed across the top of the subframe and rear drive unit. The subframe must be lowered ONLY enough to access the bushings — typically 4–6 inches. If full subframe removal would be required to press the bushings, this job exceeds the scope of this procedure and the bushings should be pressed in-situ with the subframe partially lowered, OR the job should be referred to a shop with HV-certified technicians who can disconnect the drive unit.⚠️If any orange HV cable will become taut when the subframe is lowered, STOP. Do not proceed without HV training.
- 6Support the subframePosition a transmission jack or subframe support table under the rear subframe so it cradles the structure evenly across both sides. Snug the jack up so it carries the subframe weight but does not lift the body off the lift arms.
- 7Loosen the four subframe-to-body boltsLocate the four large subframe mounting bolts (one at each corner of the rear subframe, threading up into captive nuts in the body structure). Crack each bolt loose but do not remove yet. Verify the subframe is fully supported on the jack.
- 8Lower the subframe to access bushingsSlowly lower the transmission jack 4–6 inches — only enough to expose the bushing pockets in the subframe. Stop immediately if any HV cable, coolant line, or harness goes taut. Remove the four subframe bolts as the gap opens up. The bushings remain pressed into the subframe; the upper crush sleeve / washer stays with the body side.⚠Lower in small increments and re-check HV cable tension at each increment.
- 9Press out old bushingsWith the subframe accessible, use a sleeve-and-cup bushing tool (or a hydraulic press if the subframe is fully out) to press each of the four old bushings out of the subframe. Note the orientation of each bushing before removal — many subframe bushings are voided/directional and MUST be installed in the same orientation. Mark the orientation with a paint pen on the subframe before pressing out the first one.⚠If the bushing has a voided (hollow) section, orientation matters. Installing rotated 90° will change ride compliance and can cause clunking.
- 10Install new bushingsLubricate the bushing outer sleeve with a thin film of soapy water (NOT grease — grease can attack the rubber). Press each new bushing into the subframe pocket using the bushing tool, ensuring it seats fully and squarely against the shoulder. Match the orientation marks made during removal. Repeat for all four positions.
- 11Raise subframe back into positionSlowly raise the transmission jack to bring the subframe back up to the body. Align the bushing center holes with the body-side captive nuts. Use a tapered alignment punch through the bushing center if needed to draw the subframe into position. Verify your witness marks from Step 2 line up before installing bolts.
- 12Install subframe-to-body boltsInstall all four subframe mounting bolts (use new bolts if Tesla specifies one-time-use). Run them in by hand, then snug evenly in a cross pattern. Final torque to OEM specification — refer to Tesla Service Manual for the rear subframe-to-body torque value, as this spec is not in the verified data set for this procedure.⚠Do not invent a torque value for the subframe-to-body bolts. These are critical structural fasteners — verify the spec in the Tesla Service Manual before final torque.
- 13Reattach control arms to knucklesReinstall the lower control arm / toe link / camber link bolts at each rear knuckle. Align cam bolts to the marks made during removal. Snug only — final torque happens with vehicle weight on the wheels.Torque specControl Arm Bolts165 Nm (122 lb-ft)
- 14Reattach sway bar end linksReconnect both rear sway bar end links to the lower control arms. Hold the shaft with an Allen key and torque the nuts to spec.Torque specSway Bar Link61 Nm (45 lb-ft)
- 15Final torque under loadReinstall both rear wheels and lug nuts. Lower the vehicle so full weight is on the tires. With the suspension at ride height, perform the final torque on the rear control arm bolts — this is critical: torquing at full droop will pre-load the bushings and cause premature failure.⚠Control arm bolts MUST be final-torqued with vehicle weight on the wheels. Torquing at full suspension droop will destroy the new bushings within months.Torque specControl Arm Bolts165 Nm (122 lb-ft)Wheel Lug Nuts136 Nm (100 lb-ft)
Reassembly
- Reinstall the rear underbody aero shield / diffuser panel.
- Reconnect the 12V/16V low-voltage battery negative terminal in the frunk.
- Reinstall the frunk liner.
- Cycle the key fob into the vehicle and confirm the car wakes and powers up normally — no chassis or stability control errors on the touchscreen.
Verification
- Mandatory 4-wheel alignment immediately after this job. Rear toe, camber, and thrust angle must all be checked and adjusted — subframe disturbance always shifts rear geometry.
- Test drive at low speed first: listen for clunking from the rear over bumps and during throttle on/off transitions. A properly bushed subframe should be silent.
- At highway speed, the rear should track straight with no shimmy or wandering. Any wander indicates either a missed torque step (control arms torqued at droop) or misaligned subframe.
- Inspect the touchscreen for any chassis, ABS, traction control, or stability control fault messages. Any fault means a sensor harness was disturbed during the job — re-inspect routing.
- Recheck all subframe and control arm fasteners after the first 100 miles to confirm none have settled.
- Note: Tesla recommends rear tire rotation every 6,250 miles on Model Y due to high-torque wear patterns — log this alignment as the baseline for the next rotation.