brakes
Brake Caliper Slide Pins
for 2023 Chevrolet Bolt EUV 65 kWh Single Motor FWD · FWD
Editorial review:Chris Hackleman — Master Technician · 20+ years
Difficulty
Easy
Time
30 min
Tools
8
Steps
9
✓Expert-verified. Personally reviewed and approved by OLP's master technicians (Chris Hackleman — 20+ years each). Always follow the vehicle's factory service information and torque specs.
Service the brake caliper slide pins by removing, cleaning, lubricating, and reinstalling them to ensure proper caliper movement and brake performance.
Warnings
⚠️This is a SAFETY-CRITICAL brake system procedure. Improperly serviced slide pins can cause brake failure, loss of vehicle control, and death. If you are uncertain about any step, seek professional service immediately.
⚠️ELECTRIC VEHICLE: High voltage components present. Do not touch orange cables or connectors. Vehicle can move silently without warning even when powered off.
⚠Never use petroleum-based lubricants on brake components. Use only silicone-based brake grease specified for high-temperature brake applications.
⚠Inspect slide pin boots carefully. Torn boots allow contamination and will cause premature slide pin seizure.
ℹ️This procedure covers one caliper. Repeat for all calipers being serviced. Service both calipers on the same axle together for balanced braking.
Tools required
Jack and jack standsEssential
Wheel chocksEssential
Torque wrench (10-150 Nm range)Essential
Socket set (metric)Essential
Clean lint-free ragsEssential
Brake parts cleanerEssential
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Parts
- Silicone brake grease (high-temperature) × 1 — Use OEM specification
- Brake caliper slide pin boots (if damaged) × 1 — GM OEM replacement
As an Amazon Associate and Autel/ANCEL partner, OLP earns from qualifying purchases — how we link. This never changes the specs we publish.
Preparation
- Place vehicle in Park and engage parking brake (rear service) or chock rear wheels securely (front service)
- Verify vehicle is powered off completely
- Loosen wheel lug nuts 1/4 turn before raising vehicle
- Raise vehicle with jack and support securely on jack stands at manufacturer-approved lift points
- Remove wheel completely and set aside
- Inspect brake system for leaks, damage, or excessive wear before proceeding
Procedure
- 1Remove caliper from bracketLocate the two caliper slide pin bolts on the back of the caliper assembly. Using appropriate socket, remove both caliper slide pin bolts completely. Support the caliper by hand and carefully lift it away from the brake rotor and bracket. DO NOT allow caliper to hang by the brake hose. Support caliper with wire or bungee cord to suspension component.Torque specCaliper Slide Pin Bolts35 Nm (26 lb-ft)
- 2Remove slide pins from bracketWith caliper removed and supported, locate the slide pin boots on the caliper bracket. Carefully pull back each rubber boot and extract the slide pins from their bores in the bracket. Note the orientation and length of each pin (some calipers use different length pins top and bottom).⚠Do not tear or damage the slide pin boots during removal. Damaged boots must be replaced to prevent contamination.
- 3Inspect slide pins and bootsThoroughly inspect each slide pin for scoring, corrosion, or wear. Check that pins are straight and smooth. Inspect rubber boots for tears, cracks, or degradation. Any damaged components must be replaced. Inspect the slide pin bores in the bracket for corrosion or debris.⚠Replace any slide pin with visible scoring, pitting, or corrosion. Damaged pins will bind and cause uneven brake wear or caliper failure.
- 4Clean slide pins and boresSpray brake parts cleaner on slide pins and wipe completely clean with lint-free rags. Use wire brush if needed to remove stubborn deposits. Clean the slide pin bores in the bracket using brake parts cleaner and clean rags. Ensure all old grease and contamination is removed. Allow to dry completely.ℹ️Never use compressed air to dry brake components as it can embed particles in rubber seals and boots.
- 5Apply silicone brake grease to slide pinsApply a thin, even coat of high-temperature silicone brake grease to the entire length of each slide pin. Do not over-apply; excess grease can attract contaminants. Ensure coverage is complete but not excessive. Grease should coat the pin smoothly without globs or gaps.⚠️Use ONLY silicone-based brake grease. Never use standard grease, anti-seize, or petroleum products which will damage rubber components and cause brake failure.
- 6Reinstall slide pinsInsert each lubricated slide pin back into its bore in the caliper bracket. Ensure pins slide smoothly with light resistance. If pins bind or stick, remove and inspect for contamination or damage. Seat the rubber boots properly over the pins and into their grooves on the bracket. Boots must seal completely.⚠Verify boots are seated correctly in their grooves. Improperly seated boots will allow water and dirt to enter, causing rapid slide pin failure.
- 7Reinstall caliperIf brake pads were contacted, consider compressing caliper piston slightly with C-clamp to ease installation (check brake fluid reservoir first and remove fluid if necessary to prevent overflow). Position caliper over brake pads and rotor. Align caliper mounting holes with slide pins. Install both caliper slide pin bolts and hand-thread to prevent cross-threading.ℹ️Ensure brake pads are properly positioned in bracket before installing caliper. Misaligned pads will prevent proper caliper seating.Torque specCaliper Slide Pin Bolts35 Nm (26 lb-ft)
- 8Torque caliper slide pin boltsUsing calibrated torque wrench, tighten both caliper slide pin bolts to specification: 35.0 Nm (26 lb-ft). Torque evenly, alternating between bolts. After torquing, verify caliper moves freely on slide pins by attempting to push caliper body side to side slightly. Movement should be smooth without binding.⚠️CRITICAL: Proper torque is essential. Under-torqued bolts can loosen causing brake failure. Over-torqued bolts can damage threads or cause slide pins to bind.Torque specCaliper Slide Pin Bolts35 Nm (26 lb-ft)
- 9Reinstall wheel and lower vehicleMount wheel onto hub and hand-thread all lug nuts. Lower vehicle until tire just contacts ground (still supported mostly by jack). Torque lug nuts to specification in star pattern: 140.0 Nm (103 lb-ft). Fully lower vehicle and remove jack stands. Torque lug nuts again in star pattern to verify.Torque specWheel Lug Nuts140 Nm (103 lb-ft)
Reassembly
- Repeat entire procedure for opposite caliper on same axle to ensure balanced braking performance
- Do not drive vehicle until brake pedal feel is verified per verification steps below
- Check brake fluid level in reservoir and top off with ACDelco DOT 4 if needed (do not overfill)
Verification
- Before starting vehicle, pump brake pedal several times until firm pedal resistance is achieved
- Start vehicle and verify brake warning lights are off on instrument cluster
- Perform low-speed brake test in safe area - brakes should apply smoothly without pulling to either side
- Listen for unusual noises during initial brake applications (slight noise during first few stops is normal)
- Re-check lug nut torque after driving 50-100 miles
- Monitor brake performance over next several days - any pulling, grinding, or reduced braking efficiency requires immediate professional inspection
Related trouble codes on this vehicle
Codes that commonly send this job to the bay — tap one for symptoms, causes, and diagnostic steps.
P1850Brake Band Apply Solenoid CircuitB0422Brake Warning Lamp CircuitC0085Brake Pressure Sensor CircuitC0088Brake Fluid Level Sensor CircuitC0090Brake Booster Pressure Sensor CircuitC0091Brake Booster PerformanceC0100Brake Pedal Position Sensor CircuitC0101Brake Pedal Position Sensor Range/PerformanceC0110Brake Apply CircuitC0111Brake Apply Circuit LowC0120Electronic Parking Brake Motor CircuitC0121Electronic Parking Brake Motor Overcurrent
Chasing one of these codes and not sure which part is guilty? Ask a master mechanic about YOUR car →