brakes
ABS Tone Ring
for 2012 Jeep Wrangler 3.6L V6 · 4WD
Difficulty
Advanced
Time
1.5 h
Tools
11
Steps
14
This procedure covers the replacement of a damaged ABS tone ring (reluctor ring) on a 2012-2018 Jeep Wrangler JK. The tone ring is typically pressed onto the axle shaft or hub assembly and requires removal of the wheel hub or axle shaft to replace.
Warnings
⚠️Never work under a vehicle supported only by a jack. Always use jack stands rated for the vehicle weight.
⚠Tone rings are press-fit and can be damaged if removal is attempted without proper tools. Improper installation can cause ABS/traction control malfunctions.
⚠Ensure the correct replacement tone ring is obtained as tooth count and configuration vary by axle type (Dana 30/44) and ABS system.
ℹ️This procedure assumes front axle tone ring replacement. Rear axle procedures differ significantly and may require axle shaft removal.
Tools required
Floor jack and jack standsEssential
Torque wrench (1/2" drive)Essential
Socket set (metric)Essential
Breaker barEssential
Pry bar or large flat screwdriver
Rubber mallet
Press or tone ring removal/installation toolEssential
Wire brush
Brake cleanerEssential
Dial indicator or runout gauge
Thread locker (medium strength)Essential
Parts
- ABS tone ring (reluctor ring) × 1 — Use OEM specification for specific axle type
- Hub bearing assembly (if damaged during removal) × 1 — Use OEM specification
Preparation
- Park vehicle on level ground and engage parking brake
- Chock the rear wheels securely
- Loosen wheel lug nuts while vehicle is on ground (do not remove)
- Raise and support front of vehicle on jack stands at frame rails
- Remove wheel and tire assembly
- Inspect ABS sensor and wiring for damage; clean sensor tip with brake cleaner
- Take photo of sensor position and wiring routing for reference
Procedure
- 1Remove brake caliperRemove the two caliper mounting bolts from the back of the caliper bracket. Carefully lift the caliper off the rotor and support it with a wire hanger or bungee cord from the suspension. Do not let the caliper hang by the brake hose.Torque specCaliper Bolts102 Nm (75 lb-ft)
- 2Remove brake rotorRemove the rotor from the hub. If rotor is stuck, use a rubber mallet to tap it loose. On some models, small screws may secure the rotor to the hub during assembly; these can be discarded if present as they are not reused.ℹ️Rotors may have significant rust buildup on the hub surface. Use penetrating oil and allow time to soak if removal is difficult.
- 3Remove ABS wheel speed sensorDisconnect the ABS sensor electrical connector. Remove the single mounting bolt securing the sensor to the steering knuckle or hub assembly. Carefully extract the sensor from its bore, wiggling gently if necessary. Note the sensor depth and orientation for reinstallation.⚠ABS sensors are fragile. Do not pry on the sensor body or bend the wiring harness. Clean the sensor bore with brake cleaner before reinstallation.Torque specMounting Bolts31 Nm (23 lb-ft)
- 4Remove hub assembly mounting boltsRemove the three or four hub bearing assembly mounting bolts from the backside of the steering knuckle. These bolts are accessed from behind the knuckle and may require a long extension and universal joint. Keep track of bolt locations as they may be different lengths.ℹ️These bolts are typically very tight and may require a breaker bar. Apply penetrating oil and allow to soak if bolts are seized.Torque specBracket Bolts117 Nm (86 lb-ft)
- 5Remove hub bearing assemblyCarefully pull the hub bearing assembly straight out from the steering knuckle. Use a pry bar behind the hub flange if necessary, applying even pressure around the perimeter. The hub may be tight in the knuckle bore due to corrosion. Once removed, place hub on a clean work surface with the tone ring facing up.⚠Do not damage the hub bearing seals or knuckle bore during removal. Inspect the knuckle bore for damage or excessive corrosion.
- 6Remove damaged tone ringUsing a press or tone ring removal tool, carefully press the damaged tone ring off the hub assembly. Support the hub from behind and apply even pressure to avoid damaging the hub bearing. The tone ring is typically press-fit with an interference fit of 0.001-0.003 inches. Note the orientation and position of the tone ring before removal.⚠️Use proper eye protection when using a press. The tone ring may fracture or release suddenly under pressure.⚠If the tone ring is severely corroded or damaged, it may need to be cut or ground off. Take care not to damage the hub surface.
- 7Prepare hub surface and install new tone ringClean the hub surface where the tone ring mounts using a wire brush and brake cleaner. Remove all rust, debris, and old adhesive. Inspect the hub surface for damage or scoring. Verify the new tone ring matches the old ring tooth count and configuration. Using a press, carefully install the new tone ring onto the hub, ensuring it seats completely and squarely against the hub shoulder. Press until the tone ring is fully seated.⚠The tone ring must be installed in the correct orientation. Most tone rings have a specific front/rear orientation marked on the ring. Incorrect installation will cause ABS malfunction.ℹ️Apply even pressure during installation to prevent cocking the tone ring. Some manufacturers recommend chilling the tone ring in a freezer or heating the hub slightly to ease installation.
- 8Verify tone ring installationUsing a dial indicator or runout gauge, check the tone ring for runout (wobble). Maximum runout should be less than 0.020 inches (0.5mm). Manually rotate the hub and verify the tone ring does not contact the hub or any other component. Visually inspect that the tone ring is fully seated and perpendicular to the hub axis.⚠Excessive runout will cause erratic ABS sensor signals and ABS malfunction. If runout exceeds specification, remove and reinstall the tone ring.
- 9Clean and inspect knuckle boreClean the steering knuckle hub bore thoroughly with brake cleaner and a wire brush. Remove all rust, corrosion, and debris. Inspect the bore for damage, cracks, or excessive wear. Apply a thin film of anti-seize compound to the outer diameter of the hub bearing assembly (not the mounting flange).ℹ️Do not apply anti-seize to the hub mounting flange or bolt threads as this will affect torque values.
- 10Install hub bearing assemblyCarefully align the hub bearing assembly with the knuckle bore and push it into place by hand. Ensure the mounting bolt holes align with the knuckle. The hub should slide in relatively easily if the bore was properly cleaned. Seat the hub fully against the knuckle shoulder.Torque specBracket Bolts117 Nm (86 lb-ft)
- 11Install and torque hub mounting boltsInstall the hub bearing assembly mounting bolts from the backside of the knuckle. Thread all bolts in by hand first to ensure proper alignment. Tighten the bolts in a star pattern to the specified torque value. This is critical for proper hub bearing preload and alignment.⚠Hub mounting bolts must be torqued to specification in a star pattern to ensure even loading. Improper torque can cause premature bearing failure or ABS issues.Torque specBracket Bolts117 Nm (86 lb-ft)
- 12Reinstall ABS wheel speed sensorClean the ABS sensor tip and bore with brake cleaner. Apply a small amount of dielectric grease to the sensor O-ring if equipped. Insert the sensor into the bore until it seats against the bottom or the specified depth. Install and torque the mounting bolt. Reconnect the electrical connector and ensure the wiring is properly routed and secured away from rotating components.⚠Verify the air gap between the sensor tip and tone ring is within specification (typically 0.020-0.050 inches). The sensor should not contact the tone ring at any point during wheel rotation.Torque specMounting Bolts31 Nm (23 lb-ft)
- 13Reinstall brake rotor and caliperClean the hub mating surface with brake cleaner and install the brake rotor. Clean the caliper bracket and slide pin bores. Apply medium-strength thread locker to the caliper mounting bolt threads. Position the caliper over the rotor and install the caliper bolts. Torque the caliper bolts to specification.ℹ️Ensure the brake pads are properly seated in the caliper bracket and the rotor spins freely without dragging.Torque specCaliper Bolts102 Nm (75 lb-ft)
- 14Reinstall wheel and lower vehicleInstall the wheel and tire assembly. Thread all lug nuts by hand to prevent cross-threading. Snug the lug nuts in a star pattern while the vehicle is still on jack stands. Lower the vehicle to the ground. Torque the lug nuts to specification in a star pattern.Torque specWheel Lug Nuts156 Nm (115 lb-ft)
Reassembly
- Double-check all fasteners are properly torqued, especially hub mounting bolts and wheel lug nuts
- Verify ABS sensor connector is fully seated and wiring is secured away from moving parts
- Pump the brake pedal several times to ensure proper brake operation before driving
Verification
- Start the vehicle and verify the ABS warning light illuminates during bulb check and then extinguishes after a few seconds
- Perform a low-speed test drive in a safe area and verify no unusual noises from the wheel bearing or brakes
- Perform a controlled ABS activation test in a safe area (10-15 mph on dry pavement) to verify the ABS system is functioning correctly
- Use an OBD-II scanner to check for ABS-related diagnostic trouble codes; clear any codes related to the repair and verify they do not return
- Verify the wheel speed sensor signal is being received by the ABS module (scanner data should show wheel speed readings that match vehicle speed)
- Recheck wheel lug nut torque after 50-100 miles of driving