Replace the blower motor resistor assembly located behind the glove box to restore proper HVAC fan speed control.

Warnings

Tools required

Parts

• Blower motor resistor assembly × 1 — 87138-06080 or equivalent

Preparation

1. Park vehicle on level surface and engage parking brake
2. Turn ignition off and remove key
3. Open passenger door fully for access to glove box area
4. Ensure HVAC system is turned off

Procedure

1. 1

   Remove glove box
   Open the glove box and remove all contents. Locate the damper arm on the right side of the glove box and disconnect it by squeezing the damper pin and pulling it free from the glove box. Squeeze both sides of the glove box inward to release the stoppers from the frame, then lower the glove box down completely to access the area behind it.
2. 2

   Locate blower motor resistor
   With the glove box lowered, look to the left side of the blower motor housing. The resistor assembly is mounted on the side of the HVAC unit and has a wire harness connector attached. It is a rectangular component approximately 3x4 inches in size with cooling fins visible.
3. 3

   Disconnect electrical connector
   Locate the wire harness connector attached to the resistor. Press the locking tab on the connector and pull it straight away from the resistor assembly. The connector may be tight; wiggle gently while pulling if needed. Do not pull on the wires themselves.
4. 4

   Remove resistor mounting screws
   Using a Phillips screwdriver, remove the two screws securing the resistor assembly to the blower motor housing. These screws may have thread-locking compound applied. Keep screws in a safe location for reinstallation.
   Torque spec

   Resistor Screws2 Nm (1.5 lb-ft)
5. 5

   Remove old resistor assembly
   Once screws are removed, carefully pull the resistor assembly straight out from the blower motor housing. The resistor has a rubber seal around its base which may cause slight resistance. Inspect the seal on the old resistor and the mounting surface for debris or damage.
6. 6

   Prepare new resistor for installation
   Remove the new resistor from packaging and verify it matches the old unit in shape and connector type. Ensure the rubber seal is properly seated on the new resistor. Clean the mounting surface on the blower housing with a clean, dry cloth to ensure proper seal contact.
7. 7

   Install new resistor assembly
   Align the new resistor assembly with the mounting holes in the blower motor housing. Push the resistor firmly into place ensuring the rubber seal makes full contact with the housing. Insert both mounting screws and hand-tighten initially. Using a torque wrench, tighten screws to specification in a cross pattern.
   ⚠Do not overtighten resistor screws as the housing is plastic and can crack. Use proper torque wrench setting of 2.0 Nm (1.5 lb-ft).
   Torque spec

   Resistor Screws2 Nm (1.5 lb-ft)
8. 8

   Reconnect electrical connector
   Push the wire harness connector firmly onto the new resistor assembly until you hear or feel a distinct click indicating the locking tab has engaged. Gently tug on the connector to verify it is securely locked in place.
9. 9

   Reinstall glove box
   Raise the glove box back into position. Push both sides outward slightly and lift the glove box up until the stoppers re-engage with the frame openings on both sides. Reconnect the damper arm to the glove box by aligning the pin and pushing it into the mounting hole until it clicks into place.

Reassembly

1. Verify glove box opens and closes smoothly with proper damper operation
2. Ensure no tools or parts are left in the glove box area

Verification

• Start the vehicle and turn on the HVAC system
• Test all blower motor speed settings (1, 2, 3, 4) to verify each speed operates correctly
• Listen for any unusual noises from the blower motor area
• Verify airflow increases appropriately with each speed setting
• Check that no air leaks are present around the resistor mounting area
• Confirm no warning lights are illuminated on the instrument panel

More procedures for this vehicle