This procedure replaces the fuel level sensor located in the fuel tank by removing the rear seat and accessing the fuel pump module assembly from inside the vehicle.

Warnings

Tools required

Parts

• Fuel level sensor assembly × 1 — Use OEM specification
• Fuel pump module gasket × 1 — Use OEM specification
• Fuel line O-rings × 2 — Use OEM specification

Preparation

1. Park vehicle on level ground and engage parking brake
2. Ensure fuel tank is less than half full
3. Gather all tools and replacement parts including new gasket and O-rings
4. Disconnect negative battery cable and wait 90 seconds
5. Place shop towels and fuel-safe drain pan near work area
6. Open windows or work in well-ventilated area

Procedure

1. 1

   Relieve fuel system pressure
   Locate the fuel pump relay in the engine compartment fuse box (typically labeled EFI or FUEL PUMP). Remove the relay. Attempt to start the engine and let it run until it stalls. Attempt to start again to ensure pressure is fully relieved. Turn ignition off and proceed to next step.
2. 2

   Remove rear seat cushion
   From inside the vehicle, locate the two front anchor clips on the rear seat bottom cushion. Push firmly downward and pull forward simultaneously on each side to release the clips. Lift the front edge of the seat cushion upward and remove it from the vehicle. Set aside in a clean area.
3. 3

   Remove fuel pump access cover
   Locate the rectangular access cover in the floor pan beneath where the rear seat was positioned (slightly offset toward the driver side). Remove the screws securing the access cover using a 10mm socket. Carefully peel back any sound deadening material if present. Remove the access cover to expose the fuel pump module.
   Torque spec

   Cover Screws11 Nm (8 lb-ft)
4. 4

   Disconnect electrical connector
   Locate the fuel pump module electrical connector on top of the assembly. Press the locking tab and carefully disconnect the connector. Move the connector aside to prevent damage during disassembly.
5. 5

   Disconnect fuel lines
   Identify the fuel feed and return lines connected to the top of the fuel pump module. Place shop towels around the connections to catch residual fuel. Use the appropriate size fuel line disconnect tool to release each quick-connect fitting. Gently pull the lines away from the module once released. Allow residual fuel to drain into the fuel-safe pan. Inspect and discard the old O-rings from the fuel line fittings.
   ⚠Expect residual fuel to spill when disconnecting lines despite pressure relief. Keep towels and drain pan ready.
6. 6

   Remove fuel pump module retaining ring
   Locate the large circular retaining ring securing the fuel pump module to the tank. Using a brass punch or rubber mallet (tap counterclockwise on the ring tabs), loosen and remove the retaining ring. Alternatively, use a fuel pump lock ring tool if available. Turn counterclockwise until the ring can be lifted out. Set aside with new gasket for reference during reassembly.
7. 7

   Remove fuel pump module assembly
   Carefully lift the fuel pump module assembly straight up and out of the fuel tank opening. Tilt the assembly slightly to maneuver the fuel level sensor arm and float through the opening without bending. Be careful not to damage the fuel level sensor float arm during removal. Allow excess fuel to drain back into the tank. Place the assembly on clean shop towels.
   ⚠The fuel level sensor float arm extends from the module and can be easily bent. Handle with care during removal.
8. 8

   Remove old fuel level sensor
   With the fuel pump module on a clean work surface, locate the fuel level sensor mounted to the side of the assembly. Disconnect the internal wiring connector from the sensor. Remove the retaining clip or bracket securing the sensor to the module using needle-nose pliers. Carefully slide the fuel level sensor and float arm assembly out of its mounting position. Note the orientation and position for correct installation of the new sensor.
   ℹ️Take a photo of the sensor orientation before removal to ensure correct installation of the replacement.
   Torque spec

   Bracket Bolts20 Nm (15 lb-ft)
9. 9

   Install new fuel level sensor
   Position the new fuel level sensor in the same orientation as the original. Slide the sensor into its mounting position on the fuel pump module. Secure with the retaining clip or bracket, ensuring it is fully seated. Reconnect the internal wiring connector to the sensor. Verify the float arm moves freely through its full range of motion without binding.
   Torque spec

   Bracket Bolts20 Nm (15 lb-ft)
10. 10

    Install fuel pump module assembly
    Remove the old gasket from the top of the fuel tank opening and clean the sealing surface with a shop towel. Install the new gasket onto the fuel tank opening, ensuring it is properly seated. Carefully lower the fuel pump module assembly into the tank, guiding the fuel level sensor float arm through the opening. Rotate the module to align the tabs with the tank. Ensure the gasket remains in position during installation.
11. 11

    Install retaining ring
    Position the retaining ring over the fuel pump module, aligning the tabs with the slots in the tank. Rotate the ring clockwise using a brass punch and rubber mallet or fuel pump lock ring tool until fully seated and tight. Ensure the ring is evenly seated around the entire circumference.
12. 12

    Reconnect fuel lines
    Install new O-rings onto each fuel line fitting, lightly lubricating with clean gasoline if needed. Push each fuel line firmly onto the corresponding port on the fuel pump module until you hear and feel a positive click indicating the quick-connect is fully engaged. Gently tug on each line to verify secure connection.
    ⚠Always use new O-rings on fuel line fittings. Old O-rings may leak and cause fuel odor or fire hazard.
    Torque spec

    Fuel Line Fittings25 Nm (18 lb-ft)
13. 13

    Reconnect electrical connector and reinstall access cover
    Reconnect the electrical connector to the fuel pump module, ensuring the locking tab clicks into place. Verify connection is secure. Position the access cover over the opening and secure with the original screws. Do not overtighten.
    Torque spec

    Cover Screws11 Nm (8 lb-ft)
14. 14

    Reinstall rear seat and reconnect battery
    Reinstall the rear seat cushion by inserting the rear hooks first, then pressing down firmly on the front edge until both anchor clips engage with an audible click. Verify seat is securely installed. Reconnect the negative battery cable.

Reassembly

1. Ensure all fuel line connections are secure and clicked into place
2. Verify electrical connector is fully seated with locking tab engaged
3. Confirm retaining ring is properly tightened and evenly seated
4. Check that rear seat cushion is securely clipped in both front anchor points

Verification

• Turn ignition to ON position (do not start) and listen for fuel pump priming for 2-3 seconds
• Check fuel pump module access area and all connections for fuel leaks
• Start the engine and verify it runs normally without hesitation
• Allow engine to idle for 2-3 minutes while monitoring for fuel leaks or odors
• Check fuel gauge reading with ignition on - it should display current fuel level accurately
• Test fuel gauge operation by adding a known amount of fuel and verifying gauge responds appropriately
• Perform a test drive and verify fuel gauge operates correctly through different fuel levels

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