electrical
Horn Relay
for 2014 Ram 2500 6.7L I6 Cummins Diesel · 4WD
Difficulty
Easy
Time
18 min
Tools
5
Steps
8
Remove and replace the horn relay located in the power distribution center under the hood to restore horn functionality.
Warnings
⚠Disconnecting the battery will erase radio presets and may require window/sunroof re-initialization.
ℹ️The horn relay is a mini ISO relay typically located in the Integrated Power Module (IPM) in the engine compartment.
Tools required
10mm socket and ratchetEssential
Panel removal tool or flat blade screwdriver
Needle nose pliers
Torque wrench
Battery terminal cleaner
Parts
- Horn relay × 1 — Mopar 68105077AA or equivalent mini ISO relay
Preparation
- Park vehicle on level surface and engage parking brake
- Turn ignition off and remove key
- Allow engine to cool if recently operated
- Locate the power distribution center (black fuse/relay box) on the driver side of the engine compartment near the battery
Procedure
- 1Disconnect negative battery cableUsing a 10mm socket, loosen the negative battery terminal bolt and remove the cable from the battery post. Isolate the cable away from the battery to prevent accidental reconnection.Torque specBattery Terminal Bolts6 Nm (4 lb-ft)
- 2Open power distribution center coverRelease the locking tabs on the sides of the power distribution center cover by pressing them inward. Lift the cover upward to access the relays and fuses. The relay map is printed on the underside of the cover.
- 3Locate the horn relayReference the relay diagram on the underside of the cover to identify the horn relay location. The horn relay is typically labeled 'HORN' and is a mini ISO relay. Note the orientation of the relay before removal.
- 4Remove the horn relayGrasp the horn relay firmly and pull straight up to remove it from its socket. If the relay is difficult to grasp, use needle nose pliers to gently extract it. Do not rock or twist the relay excessively to avoid damaging the socket terminals.
- 5Inspect relay socketExamine the relay socket terminals for corrosion, discoloration, or damage. Check for pushed-back pins or debris in the socket. Clean any corrosion with electrical contact cleaner if present.
- 6Install new horn relayAlign the new horn relay with the socket, ensuring proper orientation by matching the terminal configuration. Press the relay firmly into the socket until it is fully seated and flush with the surrounding relays. The relay should click into place.
- 7Close power distribution center coverPosition the cover over the power distribution center and press down firmly until all locking tabs engage with an audible click. Ensure the cover is fully seated and weather-tight.
- 8Reconnect negative battery cableClean the battery post and cable terminal if necessary. Place the negative cable onto the negative battery post and tighten the terminal bolt to specification using a 10mm socket and torque wrench.Torque specBattery Terminal Bolts6 Nm (4 lb-ft)
Reassembly
- Ensure power distribution center cover is properly latched to prevent moisture intrusion
- Verify battery terminal is tight and cannot be rotated by hand
Verification
- Turn ignition to ON position without starting engine
- Press horn button on steering wheel to confirm horn operates properly
- Test horn with engine running to verify operation under load
- Check that horn sounds with appropriate volume and tone
- Reset clock and radio presets as needed